Vehicle Segment:
Compact Sport Utility Vehicle (SUV), often referred to as a 'soft-roader' or recreational 4x4.
Key Competitors:
Suzuki Vitara, Toyota RAV4 (later models), Isuzu Amigo/Rodeo, Jeep Cherokee (XJ).
Off Road Capability:
Known for its robust construction, selectable 4WD system, and respectable off-road prowess for its class.
Compact Size:
Maneuverable and easy to park, making it suitable for urban environments as well as off-road trails.
Durability:
Generally considered a reliable vehicle with a robust chassis and drivetrain.
Target Audience:
Professional technicians, DIY enthusiasts, and owners seeking to perform their own maintenance and repairs.
Content Quality:
Factory-level information, ensuring accuracy and completeness for effective repairs.
Applicable Model Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Market Coverage:
Global (specific regional variations may exist but core procedures are universal)
Estimated Page Count:
Hundreds of pages (exact count varies by version, but comprehensive in scope)
Type:
Factory Service Repair Manual / Workshop Manual
Engine:
Full engine overhaul, diagnostics, tuning, cooling system, lubrication system, fuel system (carbureted and fuel injected variants as applicable), exhaust system, emissions control.
Transmission:
Manual transmission (including clutch, gearbox, transfer case), Automatic transmission (if applicable for specific market/model variants), driveline components (propeller shafts, differentials).
Suspension And Steering:
Front suspension (independent/solid axle depending on variant), rear suspension (leaf springs/coil springs), shock absorbers, springs, bushings, steering system (power steering system components and diagnostics), wheel alignment specifications.
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic system, master cylinder, brake lines, calipers, wheel cylinders, parking brake mechanism, ABS system (if equipped).
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior lights), gauges and instruments, wiring diagrams, fuses and relays, power windows, central locking (if equipped).
Body And Chassis:
Body panel removal and installation, doors, hood, tailgate, interior trim, glass, structural components, corrosion prevention, chassis repair.
HVAC And Accessories:
Heating, ventilation, and air conditioning (HVAC) system operation and repair, accessories (radio, speakers, etc.).
Routine Maintenance:
Oil changes, fluid checks and top-offs, filter replacements, tire rotation, brake inspections, battery maintenance.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues, diagnostic charts, symptom-based troubleshooting.
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, assembly, and reinstallation.
Technical Specifications:
Torque specifications, clearances, fluid capacities, engine timings, electrical specifications, wheel alignment angles.
Wiring Diagrams:
Detailed electrical system wiring diagrams for all major circuits, aiding in diagnosing electrical faults.
Exploded Views And Diagrams:
High-quality diagrams and exploded views to illustrate component relationships and facilitate assembly/disassembly.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and chassis component overhauls.
Transmission Type:
5-speed Manual Transmission
Transmission Type:
4-speed Automatic Transmission (availability varied by market and trim)
Drivetrain:
Selectable 4WD system (Part-time 4WD with 2H, 4H, 4L modes). Some models may have been available with full-time 4WD or RWD variants.
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or 75W-85 gear oil recommended. Capacity approximately 2.0-2.5 Liters.
Automatic Transmission Fluid:
Dexron II or equivalent ATF. Capacity approximately 4.0-4.5 Liters for a fluid change.
Transfer Case Fluid:
API GL-4 SAE 75W-90 or 75W-85 gear oil recommended. Capacity approximately 1.2-1.5 Liters.
Differential Fluid:
API GL-5 SAE 80W-90 or 85W-140 gear oil recommended. Capacities vary for front and rear differentials.
Engine Oil And Filter:
Every 5,000 - 7,500 km or 6 months, whichever comes first (Diesel).
Fuel Filter:
Every 15,000 - 25,000 km (Diesel, subject to fuel quality).
Air Filter:
Every 10,000 - 15,000 km or as needed based on operating conditions.
Coolant Flush And Replace:
Every 2-3 years or 40,000 - 60,000 km.
Timing Belt:
If equipped with a timing belt (some variants might use a timing chain), refer to the manual for specific replacement intervals, typically 80,000 - 100,000 km.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or equivalent (if power steering is equipped).
Diesel Engine Reliability:
Generally robust, but common diesel issues like glow plug failure, injection pump issues, or turbocharger problems (if fitted) can occur with age and mileage. Check for exhaust smoke and starting issues.
Rust And Corrosion:
As with many vehicles of this era, particularly those used in varied climates, rust can be a concern, especially on the chassis, wheel arches, and body panels.
Suspension Wear:
Bushings, ball joints, and shock absorbers may wear over time, leading to noise, poor handling, and vibration. Regular inspection is recommended.
4Wd System Maintenance:
Ensure regular lubrication of driveshafts, U-joints, and check the operation of the transfer case and hubs to prevent binding or failure.
Interior Wear:
Plastic trim, seat upholstery, and headliners can show signs of wear and tear due to age and exposure.
