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Daihatsu Rocky Feroza F300 1989-1992 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Feroza Chassis Code: F300 Years Covered: 1989, 1990, 1991, 1992 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Competitive...
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SKU: 394267
Daihatsu Rocky Feroza F300 1989-1992 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Rocky Feroza
Chassis Code:
F300
Years Covered:
1989, 1990, 1991, 1992
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Vehicle
Competitive Analysis
Key Competitors Era:
Suzuki Samurai, Toyota RAV4 (early models), Mitsubishi Pajero/Montero (smaller variants)
Key Features
Vehicle Attributes:
Body-on-frame construction, rugged design, capable off-road performance
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specifications may vary by market)
Page Count
Estimated Page Count:
Detailed (Actual page count not specified, but described as comprehensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, repair, and troubleshooting
Transmission:
Manual and Automatic transmission service, repair, and troubleshooting
Drivetrain:
Four-wheel drive system (4WD) operation, maintenance, and repair
Suspension:
Front and rear suspension systems, alignment, and component replacement
Brakes:
Brake system diagnosis, repair, including disc and drum brake service
Steering:
Power steering system, steering column, and linkage repair
Electrical:
Wiring diagrams, component testing, starter, alternator, lighting systems
Fuel System:
Fuel injection system, fuel pump, injectors, and fuel lines
Cooling System:
Radiator, water pump, thermostat, and cooling fan service
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipe repair
Body And Frame:
Body panel repair, chassis structure, doors, windows, and interior trim
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures for common and complex issues
Repair:
Step-by-step repair instructions for all major components
Disassembly Reassembly:
Complete disassembly and reassembly guides with exploded views
Engine Tune Up:
Spark plug replacement, ignition timing adjustment, idle speed control
Clutch Service:
Clutch assembly replacement, hydraulic clutch system bleeding
Power Steering Pump Replacement:
Removal, installation, and bleeding of the power steering system
Lighting System Repair:
Headlight, taillight, turn signal bulb replacement and troubleshooting
Cooling Fan Replacement:
Service for electric or engine-driven cooling fans
Drive Shaft And Cv Joint Service:
Inspection, repair, and replacement of drive axles and constant velocity joints
Dashboard And Interior Trim Removal:
Guidance on removing interior panels for access to components
Wheel Bearing Replacement:
Front and rear wheel bearing service
Chassis Lubrication:
Greasing points and schedules for suspension and steering components
Fuel Tank And Pump Removal:
Procedures for accessing and servicing the fuel system components
Radiator And Heater Core Service:
Replacement and flushing of the cooling system components
Door And Window Regulator Repair:
Service for manual window winding mechanisms
Technical Depth
Depth:
Comprehensive (suitable for DIY and professional mechanics)
Diagnostic Charts:
Includes detailed diagnostic flowcharts and troubleshooting guides
Torque Specifications:
Extensive list of torque specifications for all fasteners and critical components
Electrical Schematics:
Complete electrical wiring diagrams for all vehicle systems
Component Testing:
Procedures for testing sensors, actuators, and electrical components using multimeters
📊 Manual Specifications
File Format
Readability:
High quality, clear text and diagrams
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom:
Zoom IN/OUT capability for detailed viewing
Delivery Method
Delivery:
Instant Download
Software Requirements
Reader Software:
Adobe PDF Reader
Compression Software:
WinZip (or equivalent)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4ZE1 (2.8L Diesel), F20A (2.0L Petrol), HD-C (2.7L Diesel - less common for F300, more for F500/F600)
Performance
Horsepower Range:
Typically 70-100 HP (depending on engine variant)
Torque Range:
Typically 100-150 lb-ft (depending on engine variant)
Fuel System
Fuel Delivery:
Fuel Injection (MPI/EFI for petrol), Indirect Injection Diesel
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic
Features
Transfer Case:
Part-time 4WD system with 2H, 4H, 4L (Low Range) modes
📐 Dimensions
Exterior
Body Styles:
2-door Soft Top, 2-door Hardtop, 4-door Hardtop (less common for F300 Rocky)
Weights
Curb Weight:
Approx. 1,300 - 1,500 kg (depending on configuration)
🛡️ Safety Features
Active Features
Braking System:
Front Ventilated Disc Brakes, Rear Drum Brakes
Passive Features
Seat Belts:
Standard seat belts, some models may have pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio, Cassette Player, optional CD Player (aftermarket common)
Driver Assistance
ABS:
Anti-lock Braking System (ABS) typically not standard, might be optional on higher trims or later models.
Airbags:
Driver airbag may be present on later models, passenger airbag generally not available on F300.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km or 6 months (refer to manual for exact specification)
Timing Belt Replacement:
Critical component; recommended replacement every 75,000 - 100,000 km or 5 years (check manual for specific engine)
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity and API rating)
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil
Transmission Fluid Automatic:
Dexron III or equivalent ATF
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Rust in critical areas (body, frame, fuel tank), potential head gasket issues on some petrol engines, wear in 4WD system components (e.g., CV joints, transfer case seals), aging rubber components (bushings, hoses).
📚 Vehicle History
Brand Heritage
Manufacturer History:
Daihatsu, a Japanese manufacturer known for small, efficient vehicles and rugged 4x4s.
Model Evolution
Rocky Feroza Lineage:
The F300 Rocky Feroza is a successor to the earlier F70/F80 series Rocky, offering a more modern design and features while retaining its off-road capabilities. The Feroza name was used in many export markets.
Production
Production Period:
1989-1992 (for F300 generation)
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Praised for its compact size and off-road prowess, making it popular in specific enthusiast communities.
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