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Daihatsu Terios J100 1999 Service Repair Manual

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The Daihatsu Terios, specifically the J100 Series produced around 1999, is a compact SUV engineered for practicality and versatility. This model offers a robust solution for those seeking affordable and...
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SKU: 149031
Daihatsu Terios J100 1999 Service Repair Manual
The Daihatsu Terios, specifically the J100 Series produced around 1999, is a compact SUV engineered for practicality and versatility. This model offers a robust solution for those seeking affordable and capable transportation, featuring available 2WD and 4WD configurations and a choice of 3-door or 5-door body styles. Designed with light off-roading and urban utility in mind, the Terios is powered by an efficient inline 4-cylinder engine, typically the 1298 cc G13BA, providing a balance of performance and economy. Its compact dimensions and respectable ground clearance make it well-suited for navigating various terrains and city environments, embodying a heritage of producing reliable and functional compact vehicles. This comprehensive service and repair manual covers all major systems of the Daihatsu Terios J100 Series, providing detailed guidance for owners, mechanics, and technicians. It encompasses in-depth information on engine diagnostics and repair, transmission servicing (both manual and automatic), drivetrain maintenance, suspension and steering system work, and brake system procedures. Additionally, the manual includes extensive coverage of the electrical system, body and chassis repairs, routine maintenance schedules, troubleshooting guides for common issues, and advanced diagnostic techniques. With high-resolution, searchable, and printable content, this manual serves as an indispensable resource for maintaining the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Year:
1999
Codes
Chassis Code:
J100 Series
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV/Mini SUV
Target Audience:
Affordable, practical, and capable compact utility vehicle
Competitive Analysis
Key Competitors 1999:
Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini
Key Features
Drivetrain Options:
Available in 2WD and 4WD configurations
Body Style:
3-door and 5-door body styles
Utility Focus:
Designed for light off-roading and urban utility
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair for all major vehicle systems
Page Count
Estimated Pages:
Approximately 1000+
Manual Type
Manual Classification:
Service and Repair Manual
Language
Language Offered:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed diagnostics, repair, and overhaul for all engine components
Transmission System:
Manual and automatic transmission service, repair, and overhaul procedures
Drivetrain System:
Front-wheel drive (FWD) and Four-wheel drive (4WD) system servicing
Suspension System:
Front and rear suspension component inspection, repair, and alignment
Steering System:
Power steering system diagnostics and repair
Brake System:
Hydraulic brake system inspection, repair, ABS diagnostics
Electrical System:
Wiring diagrams, component testing, fuse and relay identification
Body And Chassis:
Body panel repair, interior trim, chassis components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspection/replacement
Troubleshooting:
Diagnostic procedures for common problems and fault codes
Engine Repair:
Engine overhaul, head gasket replacement, timing belt/chain service
Transmission Repair:
Clutch replacement, transmission fluid and filter service, gearbox rebuilds
Brake Repair:
Brake pad/shoe replacement, rotor/drum machining or replacement, bleeding procedures
Electrical Diagnostics:
Starter motor, alternator, battery testing and replacement, lighting system repair
Suspension And Steering Repair:
Shock absorber/strut replacement, ball joint and tie rod end replacement
Technical Depth
Diagnostics Level:
Advanced diagnostic procedures with detailed troubleshooting flowcharts
Repair Scope:
Complete vehicle repair from minor adjustments to major component overhauls
Rebuild Procedures:
Detailed instructions for engine and transmission rebuilding
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, ensuring clarity of diagrams and text
Searchability:
Fully searchable text for quick access to information
Print Quality
Printable:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13BA (most common)
Engine Type:
Inline 4-cylinder, SOHC, 12-valve
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke:
72.0 mm x 77.0 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 70-80 PS (51-59 kW) at 6000 rpm (varies by market/tune)
Torque:
Approx. 100-110 Nm (74-81 lb-ft) at 3500-4000 rpm (varies by market/tune)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 91 or higher recommended)
Engine Maintenance
Timing Belt Replacement Interval:
Refer to manual; typically around 90,000 km or 60,000 miles
🔧 Transmission
Standard
Manual Transmission Type:
5-speed manual
Optional
Automatic Transmission Type:
3-speed automatic (less common)
Features
Transfer Case:
Two-speed transfer case with high and low range for 4WD models
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90
Automatic Transmission Fluid Type:
Dexron III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 3,730 mm (3-door), 3,845 mm (5-door)
Width:
Approx. 1,630 mm
Height:
Approx. 1,705 mm (3-door), 1,725 mm (5-door)
Wheelbase:
Approx. 2,430 mm
Ground Clearance:
Approx. 195 mm
Weights
Curb Weight:
Approx. 1050 - 1250 kg (depending on configuration)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited formal international crash test data available for this specific model year and region; consult regional safety bodies.
Active Features
ABS:
Optional or standard depending on trim and market
Traction Control:
Rarely equipped on this model
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or market dependent
Seatbelts:
Three-point seatbelts with pre-tensioners (front seats)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/Cassette or CD player, often with 2-4 speakers.
Driver Assistance
Parking Sensors:
Rarely equipped
Connectivity
Auxiliary Input:
Not typically available on this model
🔧 Maintenance
Service Intervals
Engine Oil And Filter Replacement:
Every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles)
Spark Plug Replacement:
Every 30,000 - 40,000 km (18,000 - 24,000 miles) depending on plug type
Fluid Specifications
Engine Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water (e.g., Toyota Super Long Life Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Dexron II/III or equivalent
Engine Oil Capacity:
Approx. 3.2 - 3.5 Liters (with filter)
Known Issues
Engine Oil Leaks:
Common with age; valve cover gasket, oil pan gasket, and rear main seal can leak.
Timing Belt Wear:
Crucial to replace at intervals; a failed belt can cause significant engine damage.
Suspension Wear:
Bushings, ball joints, and shock absorbers can wear over time, leading to noise and poor handling.
Exhaust System Corrosion:
Rust and corrosion of exhaust components are common in humid or salty environments.
4Wd System Maintenance:
Regularly check transfer case and differential fluids, especially on 4WD models.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu has a long history specializing in small, fuel-efficient, and compact vehicles, often with a focus on reliability and practicality.
Model Evolution
Terios Introduction:
The Terios (J100) was launched in 1997 as Daihatsu's entry into the burgeoning mini SUV segment, offering a compact, body-on-frame chassis with 4WD capability.
J100 Facelift:
The 1999 model year represents an early production phase; facelifts and updates occurred in subsequent years.
Production
Production Period J100:
1997-2006 (First Generation)
Manufacturing Locations:
Primarily Japan; also produced under license in other countries.
🏆 Awards & Recognition
Recognitions
Market Recognition:
Recognized for its affordability, practicality, and go-anywhere capability in the mini SUV segment.
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