Daihatsu Terios J100 Service Workshop Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

27 people are viewing this right now

Tipo: Car

Proveedor:

SKU: 136261

Etiquetas: Car Cars Daihatsu Terios J100 Wiring Diagrams

Variantes de producto

Descripción

The Daihatsu Terios J100, produced from 1997 to 2006, represents a capable and affordable compact SUV. This model is recognized for its genuine four-wheel-drive capabilities, compact dimensions, and a practical design suited for both urban environments and light off-road excursions. Engineered with a focus on durability and value, the Terios J100 offers a compelling package for individuals seeking a versatile and cost-effective utility vehicle, often featuring inline 4-cylinder gasoline engines ranging from 1.3L to 1.5L. This comprehensive Service Workshop Manual provides detailed information essential for the maintenance, diagnosis, and repair of the Daihatsu Terios J100. It covers a wide array of systems, including engine mechanicals, fuel and emission controls, drivetrain components, suspension, brakes, steering, and the complete electrical system with wiring diagrams. The manual is designed to assist owners, technicians, and mechanics in performing routine maintenance, troubleshooting common issues, and undertaking major repairs, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Model Code:

Generation:

First Generation (J100)

Production Years For J100 Generation:

1997-2006

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Mini SUV

Target Audience:

Individuals seeking a compact, affordable, and capable small SUV with genuine off-road potential.

Competitive Analysis

Competitors J100:

Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero/Shogun (smaller variants).

Key Features

Vehicle Usp:

Compact size, genuine four-wheel drive capabilities (often with a center differential lock), affordable price point, durability.

Manual Usefulness

Owner Benefit:

Empowers owners to perform maintenance, diagnostics, and repairs, saving money and extending vehicle lifespan.

📋 Manual Details

Coverage

Applicable Models:

Daihatsu Terios J100

Coverage Areas:

General Information, Maintenance, Engine Mechanical, Emission Control, EFI System, Lubrication System, Cooling System, Ignition System, Starting System, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transmission & Transfer, Propeller Shaft, Front & Rear Differential, Front Axle & Suspension, Rear Axle & Suspension, Brake (Including A.B.S), Steering, Body, Body Electrical, Harness & Wiring Diagram

Manual Type:

Service Workshop Manual / Repair Manual

Format

File Format:

File Format Compatibility:

All Versions of Windows & Mac

Language

Language:

English

Accessibility

Print Restriction:

Printable without any restriction

Delivery

Delivery Method:

Instant download link after payment

Requirements

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed engine overhaul procedures, component identification, timing belt/chain, cylinder head, pistons, crankshaft, camshafts, valve timing, engine diagnostics.

Emission Control:

Information on emissions systems, catalytic converter, oxygen sensors, exhaust gas recirculation (EGR), evaporative emission control (EVAP).

Efi System:

Fuel injection system components, sensors (MAP, TPS, O2), actuators, fuel pump, injectors, ECU diagnostics and testing.

Lubrication System:

Oil pump, oil filter, oil pan, oil pressure testing, lubrication oil specifications.

Cooling System:

Radiator, water pump, thermostat, cooling fan, coolant specifications, leak testing, thermal performance.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition timing, electronic ignition system components.

Starting System:

Starter motor, starter solenoid, battery testing, charging system interaction.

Charging System:

Alternator, voltage regulator, battery maintenance, charging circuit testing.

Clutch:

Clutch disc, pressure plate, release bearing, clutch hydraulics, adjustment procedures, replacement.

Manual Transmission:

Gearbox overhaul, gear inspection, shift mechanism, transmission fluid specifications, common faults and repairs.

Automatic Transmission:

ATF specifications, torque converter, valve body, electronic controls (if applicable), transmission service and repair.

Transmission Transfer:

Four-wheel drive system (4WD) operation, transfer case maintenance and repair, differential oil specifications.

Propeller Shaft:

Driveshaft U-joints, balancing, installation, inspection for wear.

Front Rear Differential:

Differential housing, gears, bearings, lubrication, backlash adjustment, limited-slip differentials (if equipped).

Front Axle Suspension:

Independent front suspension (IFS) components, control arms, ball joints, bushings, shock absorbers, struts, alignment specifications, hub bearings.

Rear Axle Suspension:

Solid rear axle or independent rear suspension (IRS) details, leaf springs or coil springs, shock absorbers, bushings, axle shaft inspection.

Brake System:

Disc brake components (calipers, pads, rotors), drum brake components (shoes, drums), brake fluid specifications, bleeding procedures, parking brake system.

ABS System:

Anti-lock Braking System components (sensors, hydraulic unit, control module), diagnostic procedures, ABS bleeding.

Steering System:

Power steering pump, steering rack or gearbox, tie rods, steering column, steering fluid specifications, alignment angles.

Body:

Body panel removal and installation, door mechanisms, glass replacement, trim components, chassis structure, rust prevention.

Body Electrical:

Lighting systems (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horn, interior controls.

Harness Wiring Diagram:

Detailed wiring diagrams for all electrical systems, component location charts, connector pinouts, troubleshooting electrical faults.

Procedures Included

Maintenance Procedures:

Routine maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, tire rotations, lubrication points.

Diagnostic Procedures:

Troubleshooting guides for common and uncommon problems, diagnostic trouble codes (DTCs) interpretation, component testing methods.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation, including detailed diagrams and torque specifications.

Technical Specifications:

Detailed specifications for all components, including dimensions, tolerances, material properties, and performance data.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and body repairs.

📊 Manual Specifications

File Properties

File Type:

Digital PDF Document

Searchability:

Likely text-searchable PDF for easy information retrieval.

Print Quality

Print Readability:

Designed for clear reading and printing of text and diagrams.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely includes 4G13 (1.3L) and 4G15 (1.5L) SOHC/DOHC engines

Engine Type:

Inline 4-cylinder, gasoline

Performance

Horsepower Range:

Approximately 70-85 HP for 1.3L, 90-105 HP for 1.5L (specific output varies by market and engine variant)

Torque Range:

Approximately 100-120 Nm for 1.3L, 120-140 Nm for 1.5L (specific output varies by market and engine variant)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Engine Management

Engine Control Unit:

Electronic Engine Control (EEC) / Engine Control Module (ECM)

🔧 Transmission

Standard Transmission

Type:

5-speed Manual Transmission

Optional Transmission

Type:

4-speed Automatic Transmission

Features

Drivetrain:

Part-time 4WD or Full-time 4WD (depending on specific model/market). Manual transmission typically with a transfer case offering 2WD/4WD High/4WD Low ranges.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil (specifics in manual)

Automatic Transmission Fluid:

Dexron III or equivalent (specifics in manual)

Transfer Case Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil (specifics in manual)

📐 Dimensions

Exterior

Length:

Approx. 3,710 - 3,800 mm

Width:

Approx. 1,590 - 1,690 mm

Height:

Approx. 1,630 - 1,700 mm

Wheelbase:

Approx. 2,430 mm

Ground Clearance:

Approx. 190 - 200 mm (depending on tire size and suspension)

Weights

Curb Weight:

Approx. 1,000 - 1,200 kg

🛡️ Safety Features

Ratings

Crash Test Data:

Limited data publicly available for this generation and market segment. Focus on mechanical integrity and basic safety features.

Active Features

Available on higher trims or as an option.

Passive Features

Airbags:

Driver airbag standard; Passenger airbag often optional or unavailable on base models.

Seatbelts:

Standard front and rear seatbelts. Pre-tensioners may be present on front seats.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player or cassette deck, often with aftermarket upgrade options.

Driver Assistance

Traction Control:

Rarely equipped on this generation; focus is on mechanical 4WD.

Connectivity

Aux Input:

Unlikely on factory units; aftermarket solutions common.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact interval and oil type).

Transmission Fluid Change:

Manual: 40,000 - 60,000 km. Automatic: 40,000 - 60,000 km or as per manual recommendations.

Differential Fluid Change:

Every 40,000 - 60,000 km.

Fluid Specifications

Engine Oil Spec:

API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for exact viscosity and capacity).

Coolant Spec:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific Daihatsu or Toyota coolant may be recommended.

Brake Fluid Spec:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, ball joints, exhaust system components, starter motor brushes.

Engine Performance Issues:

Potential for minor oil leaks from seals, occasional rough idle due to aging ignition components or fuel injectors.

Transmission Issues:

Manual transmission synchro wear, automatic transmission solenoid issues (less common).

Electrical Issues:

Aging wiring harnesses, corroded connectors, alternator or starter motor issues.

📚 Vehicle History

Brand Heritage

Daihatsu Legacy:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and often innovative vehicles, particularly kei cars and compact SUVs.

Model Evolution

Terios J100 Context:

The J100 generation was Daihatsu's entry into the burgeoning compact SUV market, designed for urban practicality with off-road capability.

Production

Manufacturing Locations:

Primarily Japan, with significant assembly in other markets through joint ventures or licensing agreements.

🏆 Awards & Recognition

Recognitions

Vehicle Awards:

No widely publicized awards for this specific generation, but appreciated for its affordability and ruggedness in its niche.