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Daihatsu Terios J100 1998 Workshop Service Repair Manual

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The Daihatsu Terios J100, produced in 1998, is a compact, rugged SUV celebrated for its off-road capability and nimble size, making it a compelling choice for individuals seeking a versatile...
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SKU: 150552
Daihatsu Terios J100 1998 Workshop Service Repair Manual
The Daihatsu Terios J100, produced in 1998, is a compact, rugged SUV celebrated for its off-road capability and nimble size, making it a compelling choice for individuals seeking a versatile vehicle. Engineered with a robust chassis and a reliable 1.3L K3-VE engine, this model offers dependable performance for both urban commuting and challenging terrain. Its distinctive design and practical features position it as a capable and economical alternative within the compact SUV segment, reflecting a heritage of producing well-built, efficient vehicles. This comprehensive workshop service repair manual provides complete factory service and repair information for the Daihatsu Terios J100. It covers all essential systems, including engine overhaul, transmission service (manual and automatic), drivetrain, suspension, steering, brakes, and electrical systems. Detailed procedures for maintenance, diagnostics, disassembly, and reassembly are included, along with critical technical specifications, wiring diagrams, and troubleshooting guides. This manual is an indispensable resource for owners, mechanics, and technicians, ensuring the proper upkeep and repair of the vehicle.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Year:
1998
Codes
Chassis Code:
J100G, J102G, J122G
Engine Code:
K3-VE (1.3L)
👋 Introduction
Market Position
Segment:
Compact SUV / Kei SUV
Competitive Analysis
Key Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Honda CR-V (early models)
Key Features
Vehicle Type:
Compact, rugged SUV with 4WD capability
Target Audience:
Individuals seeking a capable, compact off-road or all-weather vehicle
Manual Value Proposition
Purpose:
Empowers owners and technicians with comprehensive diagnostic and repair knowledge for the Daihatsu Terios J100
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Total Pages:
Hundreds (exact count not specified, but described as 'complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (implied by product description language)
Format
Format:
Downloadable (digital format, suitable for printing)
📖 Manual Coverage
Systems Covered
Engine:
Full overhaul, diagnostics, component testing, timing, cooling, lubrication, emissions
Transmission:
Manual and Automatic transmission service, repair, troubleshooting, fluid specifications
Drivetrain:
4WD system operation, differential service, driveshafts, CV joints, transfer case
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, alignment specifications
Steering:
Power steering system service, components, troubleshooting, steering column
Brakes:
Disc and drum brake service, hydraulic system, ABS (if equipped), bleeding procedures, component replacement
Electrical:
Wiring diagrams, component testing, starter, alternator, battery, fuses, relays, lighting, instrument cluster
Bodywork:
Body panel repair, door mechanisms, interior trim, glass replacement, chassis specifications
HVAC:
Heating, ventilation, and air conditioning system service and repair
Fuel System:
Fuel pump, injectors, fuel lines, evaporative emissions control (EVAP)
Exhaust System:
Muffler, catalytic converter, exhaust manifold, gaskets
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable)
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly Reassembly:
Detailed instructions for the removal and installation of vehicle parts
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits
Specifications:
Torque specifications, clearances, fluid capacities, resistance values
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Advanced diagnostic procedures and troubleshooting techniques
Component Level:
Detailed information on individual component testing, repair, and replacement
📊 Manual Specifications
File Format
File Type:
PDF (likely, as it's downloadable and printable)
Print Quality
Quality:
Printable (allows users to print entire manual or specific pages)
Binding Type
Binding:
N/A (Digital format, user prints and binds)
Paper Type
Paper Quality:
N/A (Digital format, user's choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, DOHC, 16-valve
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke:
72.0 mm x 80.5 mm
Compression Ratio:
9.5:1
Power Output:
Approx. 82-88 PS @ 6000 rpm (depending on market and specific tuning)
Torque Output:
Approx. 115-120 Nm @ 3200-3600 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type:
Unleaded Gasoline (Petrol)
Engine Management
Ignition System:
Electronic ignition with distributor (or distributorless ignition system on later variants)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 3,620 mm (142.5 in)
Width:
Approx. 1,555 mm (61.2 in)
Height:
Approx. 1,670-1,705 mm (65.7-67.1 in)
Wheelbase:
Approx. 2,380 mm (93.7 in)
Ground Clearance:
Approx. 195 mm (7.7 in)
Weights
Curb Weight:
Approx. 1,050-1,150 kg (2,315-2,535 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle placard (typically around 1,500 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for 1998 models from independent agencies. Owners should consult manual for vehicle-specific safety features.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some trims
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional (market dependent)
Seat Belts:
Three-point seat belts with pre-tensioners (front), three-point or lap belts (rear)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player (optional/market dependent)
Driver Assistance
Cruise Control:
Rarely equipped on base models, may be optional on higher trims
Connectivity
Usb Aux:
Not standard; aftermarket solutions required
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for precise interval)
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on conditions
Spark Plug Replacement:
Every 40,000-60,000 km (24,000-36,000 miles) for standard plugs, longer for iridium (refer to manual)
Fluid Specifications
Engine Oil Type:
10W-30 or 5W-30, API SG/SH/SJ classification (refer to manual)
Engine Oil Capacity:
Approx. 3.5 Liters (3.7 US Quarts) with filter change
Coolant Type:
Ethylene Glycol based, 50/50 mix with distilled water (refer to manual)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), CV joint boots, clutch wear (manual transmission), catalytic converter (high mileage)
Potential Electrical:
Corrosion on electrical connectors, starter motor issues, alternator wear
Engine Reliability:
K3-VE engine generally reliable but requires consistent maintenance; timing belt (if applicable, check manual for belt/chain) replacement is crucial.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, economical, and capable vehicles, particularly kei cars and compact SUVs.
Model Evolution
Terios Concept:
The Terios was designed as a compact, lightweight SUV offering genuine off-road capability, bridging the gap between a kei car and larger SUVs.
Production
Production Start Year:
1997
Manufacturing Locations:
Japan (Primary), with global assembly plants.
🏆 Awards & Recognition
Recognitions
Market Perception:
Praised for its off-road capability in its class and compact size, often considered a budget-friendly alternative to larger SUVs.
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