Target Audience:
Professional agricultural technicians, farm owners, and experienced mechanics performing repairs and maintenance on the David Brown 1190.
Content Focus:
Step-by-step repair procedures, critical specifications, illustrations, maintenance, disassembly, assembly, cleaning, and reinstallation.
Knowledge Transfer:
Aims to impart factory-trained technician knowledge to the user.
Usefulness:
Designed as a comprehensive reference for maintaining and repairing the vehicle or engine.
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Overhaul
Estimated Page Count:
Refer to actual manual content for precise count; typically extensive for service manuals.
Type:
Service Manual, Repair Manual, Workshop Manual
Engine:
Detailed coverage including disassembly, assembly, inspection, repair, tuning, and specifications for the David Brown engine powering the 1190.
Transmission:
Comprehensive guidance on the gearbox, clutch, differential, and power take-off (PTO) systems, including maintenance, repair, and overhaul procedures.
Hydraulic System:
In-depth information on the hydraulic pump, control unit, lift arms, external hydraulic circuits, and related components.
Electrical System:
Includes wiring diagrams, starter motor, generator/alternator, battery, lighting, and instrumentation troubleshooting and repair.
Braking System:
Detailed procedures for maintenance and repair of the brake system, including adjustment and component replacement.
Steering System:
Coverage of the steering mechanism, including linkage and adjustment procedures.
Cooling System:
Information on the radiator, thermostat, water pump, and coolant management.
Fuel System:
Details on the fuel tank, filters, injection pump, and injectors.
Chassis And Body:
Includes front axle, rear axle, wheels, tires, fenders, and operator's station.
Maintenance:
Routine maintenance tasks, lubrication points, fluid checks, and filter replacements.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling major components and sub-assemblies.
Troubleshooting:
Diagnostic charts and procedures to identify and resolve common problems.
Repair And Overhaul:
Detailed repair instructions for worn or damaged parts, including full engine and transmission overhauls.
Cleaning And Inspection:
Guidance on proper cleaning and inspection of components during repair.
Level:
Comprehensive, suitable for professional technicians and experienced DIY mechanics with mechanical aptitude.
Diagnostics:
Includes detailed diagnostic procedures and expected specifications for component testing.
Printability:
Full Printable
Digital Format Advantage:
Instant Download, readily accessible on digital devices.
Digital Vs Paper:
Functionally identical to a factory paper manual, offering the convenience of digital access.
Software:
Adobe PDF Reader & WinZip (or equivalent decompression software)
Compatibility:
All Versions of Windows & Mac
Engine Type:
Likely a direct-injection diesel engine, typical for David Brown tractors of this era.
Displacement And Cylinders:
Specifics would be detailed in the manual, but expect multi-cylinder diesel configuration (e.g., 3-4 cylinders).
Horsepower Range:
Typically in the 50-70 HP range, depending on specific engine variant and tune.
Injection System:
Likely mechanical fuel injection, requiring specific timing and pressure settings detailed in the manual.
Oil Type And Capacity:
Specific SAE viscosity grade (e.g., SAE 30, 15W-40) and capacity will be provided. Likely engine oil API service classification CD or similar.
Gearbox Type:
Likely a manual transmission with multiple forward and reverse gears, possibly with a multi-speed PTO.
Gear Selection:
Details on gear shifting mechanisms, clutch operation, and high/low range selection if applicable.
Transmission Fluid Type:
The manual will specify the correct type of transmission fluid, likely a heavy-duty gear oil or specialized tractor hydraulic fluid (e.g., API GL-4 or GL-5 rated).
Operator Interface:
Basic operator controls, instrumentation (e.g., oil pressure, temperature, ammeter), and PTO engagement. No modern infotainment systems expected.
Mechanical Assistance:
Focus on mechanical systems like power steering (if equipped), differential lock, and PTO engagement mechanisms.
Engine Oil And Filter:
The manual will detail recommended intervals for oil changes and filter replacements, typically based on operating hours (e.g., every 250-500 hours).
Transmission And Hydraulic Fluid:
Recommended intervals for fluid changes and filter replacement for the drivetrain and hydraulic systems.
Greasing Points:
Specific greasing points and recommended lubricant type and frequency will be outlined.
Coolant Type:
Specification for the engine coolant, likely a traditional ethylene glycol based antifreeze/coolant mixture.
Hydraulic Fluid Specifications:
Specific viscosity and quality grades for the hydraulic system, critical for proper operation of the three-point hitch and auxiliary hydraulics.
Common Wear Items:
The manual will provide insights into common wear items such as clutch components, brake linings, hydraulic seals, and engine seals, guiding users on inspection and replacement.
Engine Specific Concerns:
Information on potential issues like injector pump calibration, glow plug operation, or specific engine component wear relevant to the David Brown diesel engine.
Manufacturer:
David Brown Tractors, a historic British agricultural machinery manufacturer known for robust and reliable tractors.
Production Era:
The 1190 was part of David Brown's range during the mid-to-late 20th century, a period of significant development in agricultural technology.
Manufacturing Location:
Manufactured in the United Kingdom.
