Systems Covered:
Engine, fuel system, cooling system, lubrication system, electrical system, clutch, transmission, hydraulics, power take-off (PTO), steering, brakes, front axle, rear axle, chassis, bodywork, operator's station, troubleshooting, maintenance.
Estimated Page Count:
Extensive, likely exceeding 500 pages given 'Complete Workshop Service Repair Manual' designation. Actual count not specified.
Type:
Workshop Service Repair Manual
Scope:
Comprehensive, covering all mechanical, hydraulic, and electrical systems for complete servicing and repair.
Engine:
Detailed information on internal combustion engines including disassembly, assembly, inspection, and repair of components like cylinder heads, pistons, connecting rods, crankshaft, camshaft, valve train, and timing components. Covers engine overhaul procedures.
Fuel System:
Comprehensive coverage of fuel injection systems, pumps, injectors, filters, fuel lines, and related components. Includes troubleshooting and repair of fuel delivery issues.
Cooling System:
Information on radiators, water pumps, thermostats, cooling fans, hoses, and coolant specifications. Covers system flushing and repair of leaks.
Lubrication System:
Details on oil pumps, oil filters, oil pan, lubrication passages, and oil specifications. Covers oil change procedures and diagnosis of lubrication problems.
Electrical System:
Includes wiring diagrams, troubleshooting guides for starting and charging systems, battery maintenance, lighting, instrumentation, and auxiliary electrical components.
Transmission:
Detailed procedures for servicing and repairing the transmission, including clutch operation, gear shifting mechanisms, and internal transmission components. Covers troubleshooting of transmission performance issues.
Hydraulics:
In-depth coverage of the hydraulic system, including hydraulic pumps, valves, cylinders, filters, hydraulic fluid specifications, and troubleshooting of lift arms, steering, and auxiliary hydraulic functions.
Power Take Off Pto:
Service and repair information for the PTO system, including engagement mechanisms, drive shafts, and associated components.
Steering:
Details on power steering systems, including pumps, cylinders, steering columns, and linkages. Covers troubleshooting and repair of steering performance.
Brakes:
Information on brake system components, operation, maintenance, and repair, including master cylinders, wheel cylinders, brake lines, and brake adjustments.
Chassis And Axles:
Covers front and rear axle assemblies, differential, final drives, suspension (if applicable), and chassis components. Includes disassembly, inspection, and repair.
Operator Station And Bodywork:
Information on the operator's cab, controls, seating, fenders, and external body panels. Includes procedures for removal and installation.
Front Axle:
Service and repair of the front axle assembly, including kingpins, steering knuckles, and wheel bearings. Covers 2WD configurations primarily. AWD/4WD details may vary.
Rear Axle:
Detailed information on the rear axle housing, differential, final drives, and associated seals and bearings. Includes procedures for differential lock engagement and service.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, lubrication, fluid checks and top-offs, tire pressure, and general inspection.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon operational issues, often presented with symptom-based flowcharts.
Repair:
Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major components and systems of the tractor.
Overhaul:
Detailed procedures for complete engine and transmission overhauls, including specifications for worn parts and machining recommendations.
Technical Specifications:
Inclusion of torque values, clearances, fluid capacities, and other critical specifications required for accurate repair and adjustment.
Adjustment Procedures:
Includes detailed procedures for adjusting critical components such as clutch linkage, brake pedal free play, PTO engagement, and hydraulic system settings.
Troubleshooting Guides:
Systematic fault-finding procedures for engine, transmission, hydraulic, and electrical systems, often presented in a table format with symptoms, possible causes, and corrective actions.
Depth:
Comprehensive, covering all aspects from basic preventative maintenance to full component overhauls and advanced diagnostics. Designed for professional mechanics and experienced DIY users.
Diagnostic Capability:
Provides detailed diagnostic information enabling identification of component failures, system malfunctions, and performance degradation.
Engine Oil Change:
Typically every 100-250 operating hours, depending on operating conditions and oil type. Manual will specify exact interval and oil grade.
Transmission Oil Change:
Refer to manual for specific interval, often around 500-1000 operating hours. Manual specifies fluid type and capacity.
Hydraulic Oil Change:
Refer to manual for specific interval, often around 500-1000 operating hours. Manual specifies fluid type and capacity.
Engine Oil:
API CD or higher diesel engine oil, viscosity typically SAE 15W-40. Manual will provide exact specifications based on ambient temperature.
Hydraulic Fluid:
Tractor hydraulic fluid (THF) or appropriate universal tractor transmission oil (UTTO). Manual will specify Case-approved fluids and viscosity grade.
Common Wear Items:
Clutch wear, hydraulic pump and valve wear, potential leaks in hydraulic lines, PTO clutch engagement issues, and starter/alternator reliability depending on service history. Manual provides diagnostic procedures.
Engine Troubleshooting:
Common issues may include starting problems, loss of power, or rough running, often related to fuel system, injectors, or air intake. Manual covers these diagnostics.