Derbi Bouevard 125 150 200 2002-2008 Service Repair Workshop Manual Download PDF

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Tipo: Motorcycle

Proveedor:

SKU: 87579

Etiquetas: 2002 2003 2004 2005 2006 2007 2008 Bouevard 125 Bouevard 150 Bouevard 200 Derbi Motorcycle

Variantes de producto

Descripción

The Boulevard, produced between 2002 and 2008, offered a practical and stylish urban mobility solution with available engine displacements of 125cc, 150cc, and 200cc. Designed as a capable commuter scooter, it competed in a segment known for its emphasis on comfort, efficiency, and ease of use. A Spanish manufacturer with a rich heritage in performance-oriented motorcycles, brought its engineering expertise to this line of scooters, aiming to provide reliable transportation for daily use. This comprehensive Factory Service Repair Workshop Manual provides detailed guidance for the Boulevard models. It covers a wide array of essential systems, including engine mechanicals, fuel and lubrication, cooling, ignition, electrical systems, transmission, brakes, suspension, and steering. The manual also details regular maintenance procedures, offers systematic troubleshooting steps for common issues, and provides critical technical specifications. Its purpose is to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle to ensure optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Derbi

Model:

Boulevard

Model Variants:

125, 150, 200

Generation

Production Years:

2002-2008

Codes

Chassis Codes:

Not explicitly provided, but models likely share common chassis structures for the respective displacements.

👋 Introduction

Market Position

Segment:

Scooter (Urban Commuter)

Competitive Analysis

Competitors:

Competed with scooters from brands like Piaggio (Vespa, Gilera), Yamaha (X-Max series), Honda (SH series), Kymco, SYM, and Suzuki during its production years.

Key Features

Design Philosophy:

Designed as a practical, stylish, and reliable urban mobility solution with varying engine capacities to cater to different licensing requirements and performance expectations.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine Mechanical, Engine Fuel System, Engine Lubrication, Engine Cooling, Ignition System, Starting System, Charging System, Exhaust System, Transmission, Clutch, Brakes (Front & Rear), Suspension (Front & Rear), Steering, Wheels & Tires, Electrical System, Lighting, Instrumentation, Bodywork, Chassis, Maintenance Procedures, Troubleshooting, Specifications.

Page Count

Estimated Page Count:

Likely between 300-500 pages, typical for a comprehensive service manual covering multiple variants within a model range.

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

Likely English, but could also include other European languages depending on original distribution.

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for disassembly, inspection, repair, and reassembly of engine components including cylinder head, pistons, connecting rods, crankshaft, camshaft, valves, timing components.

Fuel System:

Carburetor (likely for these models) or fuel injection system diagnostics, cleaning, adjustment, and component replacement; fuel pump, filter, lines.

Electrical System:

Wiring diagrams, component testing, troubleshooting of starter motor, alternator, battery, ignition coil, regulators, lights, horn, instruments.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, brake fluid flush, coolant checks, drive belt inspection/replacement.

Troubleshooting:

Systematic diagnostic procedures for common faults and symptoms, including no-start conditions, poor performance, electrical issues, braking problems.

Repair Operations:

Step-by-step instructions for component replacement and repair, torque specifications, special tool requirements.

Technical Depth

Depth:

Comprehensive, covering everything from basic owner maintenance to advanced engine rebuilds and electrical diagnostics. Suitable for professional technicians and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable, allowing for quick navigation to specific topics.

Print Quality

Quality:

Professional, designed for clarity and readability on screen and when printed.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, single-cylinder, OHC (likely air-cooled for 125/150, potentially liquid-cooled for 200 variant).

Displacement:

125cc, 150cc, 200cc (specific bore and stroke values would be detailed in the manual).

Performance

Horsepower:

Estimated 10-15 HP for 125/150cc, 15-20 HP for 200cc, depending on specific tuning and emission standards. Exact figures in manual.

Torque:

Torque figures would be specific to each displacement and readily available in the manual.

Fuel System

Fuel Delivery:

Likely carburetion (e.g., Mikuni or Keihin) for most variants, but the 200cc might feature electronic fuel injection (EFI) depending on market and year. Manual will clarify.

🔧 Transmission

Standard

Type:

Automatic CVT (Continuously Variable Transmission) with a dry centrifugal clutch.

Optional

Optional Types:

None; CVT is standard for this scooter class.

Features

Drive System:

Belt drive to the rear wheel.

📐 Dimensions

Exterior

Wheelbase:

Specific dimensions would be provided in the manual, generally around 1300-1400 mm for this class.

Weights

Dry Weight:

Typically in the range of 110-130 kg, depending on displacement. Exact figures in manual.

Payload Capacity:

Sufficient for rider and passenger, with luggage capacity under the seat. Specific weight limits in manual.

🛡️ Safety Features

Ratings

Crash Test Results:

Motorcycles and scooters of this era were not typically subjected to standardized crash testing in the same way as automobiles. Safety features focus on operational safety.

Active Features

Braking System:

Front disc brake, rear drum or disc brake (depending on model variant). ABS was uncommon in this segment at the time but may be present on later or higher-spec models. Manual will detail.

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals, offering visibility during operation.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog/digital combination instrument cluster typically including speedometer, tachometer (for 150/200), fuel gauge, odometer, trip meter, and warning lights.

Driver Assistance

Anti-lock Braking System was an option or standard on some later/higher-end models. Manual will confirm availability for specific variants.

Connectivity

Charging Ports:

Some models may have featured a 12V accessory socket for charging devices. Not standard on all.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000-5,000 km or annually, whichever comes first. Specific interval in manual.

Spark Plug Replacement:

Generally recommended every 5,000-10,000 km. Specific type and gap in manual.

Air Filter Cleaning Replacement:

Check every 3,000 km, clean/replace as needed or at scheduled intervals (e.g., 6,000-10,000 km).

Fluid Specifications

Engine Oil:

Likely SAE 10W-40 or 15W-50, JASO MA certified motorcycle oil. Manual will specify exact viscosity and API classification.

Brake Fluid:

DOT 4 is most common. Manual will specify.

Coolant:

If liquid-cooled, a mixture of ethylene glycol-based antifreeze and distilled water (typically 50/50). Manual will specify.

Known Issues

Common Wear Items:

CVT belt and roller wear, suspension bushings, brake pads/discs, exhaust system corrosion, electrical connections.

Potential Failures:

Water pump seal (if liquid-cooled), carburetor jetting issues, voltage regulator failure. Manual will provide diagnostic steps.

📚 Vehicle History

Brand Heritage

Derbi Legacy:

Derbi is a Spanish manufacturer with a long history in motorcycles, particularly known for its smaller displacement and performance-oriented models, including scooters and off-road bikes.

Model Evolution

Boulevard Lineage:

The Boulevard was Derbi's offering in the popular maxi-scooter segment, designed to provide comfortable and efficient urban and suburban transportation. It evolved through various engine sizes to meet market demand.

Production

Manufacturing Location:

Primarily manufactured in Spain by Derbi (part of the Piaggio Group during this period).

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific industry awards for the Derbi Boulevard are not widely documented. Its success was more in practical appeal and sales within its segment.

Ratings

Consumer Reviews:

Generally reviewed as a solid, reliable scooter for urban use, praised for its handling and comfort. Specific performance and reliability ratings would vary by reviewer.