🏷️ Basic Information

Make:

Dodge

Model:

Caravan

Years Covered:

2003, 2004, 2005, 2006, 2007

Generation Code:

RG

Platform:

Chrysler RS Platform

👋 Introduction

Positioning:

A premium, comprehensive digital service manual aimed at DIY enthusiasts and professional mechanics seeking factory-level repair information.

Advantage:

Offers factory-level detail and diagrams, providing superior depth compared to generic aftermarket repair guides. Digital format allows for instant access and selective printing, unlike physical manuals that can be damaged or lost.

Flexibility:

Printable format allows users to create custom repair guides for specific tasks, avoiding wear and tear on the original digital file.

Cost Effectiveness:

Enables significant savings on labor costs by empowering owners to perform maintenance and repairs themselves.

📋 Manual Details

Primary Coverage:

Comprehensive Service, Diagnosis, and Repair

Specific Systems Listed:

Lubrication and Maintenance, Suspension, Differential and Driveline, Brakes, Cooling System, Battery, Starting Systems, Charging System, Ignition System, Instrument Panel Systems, Audio Systems, Horn Systems, Vehicle Speed Control System, Turn Signal and Hazard Warning Systems, Wipers and Washer Systems, Lamps, Passive Restraint Systems, Electrically Heated Systems, Power Lock Systems, Power Window Systems, Power Mirror Systems, Chime/Buzzer Warning Systems, Overhead Console Systems, Wiring Diagrams, Engine, Exhaust System, Frame and Bumpers, Fuel System, Steering, Transmission and Transfer Case, Tires and Wheels & Body, Heating and Air Conditioning, Emission Control System

Estimated Page Count:

Detailed procedures suggest a comprehensive volume, likely exceeding 2000 pages in printed equivalent.

Type:

Factory Service Repair Manual (FSM)

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Powertrain:

Engine mechanical and electrical diagnostics, fuel system, ignition system, exhaust system, cooling system, starting and charging systems, transmission (automatic transaxle), driveline components.

Chassis:

Suspension (front and rear), steering system, brake system (hydraulic, ABS), wheel bearings, hub assemblies, tires and wheels.

Body And Electrical:

Frame and bumpers, body interior and exterior, power windows, power locks, power mirrors, lighting systems, wipers and washers, horn, instrument panel, audio systems, passive restraint systems (airbags), climate control (HVAC), vehicle speed control, emission control system, wiring diagrams for all circuits.

Maintenance:

Routine lubrication, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, inspections, maintenance schedules.

Diagnostics:

Diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides, electrical circuit testing, component testing procedures.

Repair And Rebuild:

Step-by-step disassembly and reassembly instructions for major components, including engine, transmission, suspension, brakes, and body components. Exploded views and torque specifications are integral.

Depth:

Comprehensive, covering from basic maintenance tasks to advanced troubleshooting and complete component overhauls. Includes detailed schematics and diagrams.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable if properly OCR'd, allowing for quick information retrieval.

Printability:

Printable, allowing users to print specific sections or the entire manual as needed.

Binding Type:

N/A (Digital Format - Print on Demand)

Paper Type:

N/A (Digital Format - User Choice)

⚙️ Engine Specifications

Engine Options:

3.3L V6 (EGA), 3.8L V6 (L32), 2.4L (ED1 - limited markets/specific models)

3.3L V6 (Ega) Power:

Approx. 180 hp @ 5000 rpm

3.3L V6 (Ega) Torque:

Approx. 205 lb-ft @ 3400 rpm

3.8L V6 (L32) Power:

Approx. 200 hp @ 5000 rpm

3.8L V6 (L32) Torque:

Approx. 240 lb-ft @ 3200 rpm

Injection Type:

Multi-port Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI), depending on engine variant and year.

Recommended Fuel:

87 Octane Unleaded Gasoline

🔧 Transmission

Transmission Type:

4-Speed Automatic Transaxle (41TE/42LE variants)

Optional Transmission:

N/A for this generation

Transmission Fluid Spec:

ATF+4 (Automatic Transmission Fluid)

Fluid Capacity:

Approximately 4.5-5.5 quarts (4.3-5.2 liters) for a fluid and filter change.

📐 Dimensions

Wheelbase:

119.3 inches (3030 mm)

Length:

Approx. 189.4 inches (4811 mm)

Width:

Approx. 76.2 inches (1935 mm)

Height:

Approx. 68.5 inches (1740 mm)

Cargo Volume Max:

Up to 150.4 cubic feet (4259 L) with second and third-row seats removed.

Curb Weight:

Approx. 3700 - 4200 lbs (1678 - 1905 kg) depending on engine and configuration.

🛡️ Safety Features

NHTSA Front Impact Driver:

Four stars (2003-2007 models, varies slightly by year).

NHTSA Front Impact Passenger:

Four stars (2003-2007 models, varies slightly by year).

NHTSA Side Impact Front Seat:

Five stars (2003-2007 models, varies slightly by year).

IIHS Roof Strength:

Acceptable (for models tested).

ABS:

Standard on most models, optional on some base trims.

Traction Control:

Optional on some models.

Airbags:

Standard front airbags, optional side curtain airbags on select trims.

Seatbelts:

Three-point seatbelts for all seating positions, front seatbelt pretensioners.

💡 Technology Features

Audio Systems:

Available with AM/FM stereo, CD player, cassette player (early models), and premium Infinity sound systems.

Rear Entertainment:

Optional rear-seat entertainment system with video screen and headphone jacks available on higher trims.

Cruise Control:

Standard on most models.

Parking Assist:

Optional rear park assist system available on select trims.

Power Accessories:

Power windows, power door locks, power mirrors were widely available and standard on many trims.

🔧 Maintenance

Engine Oil Change:

Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions (refer to manual for exact recommendations).

Engine Coolant Change:

Initial change at 60,000 miles (96,000 km) or 5 years, then every 30,000 miles (48,000 km) or 3 years.

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years, especially under severe service conditions.

Engine Oil Type:

SAE 5W-30 (API Certified)

Coolant Type:

Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid Organic Additive Technology) approved coolant (e.g., Mopar Antifreeze/Coolant).

Brake Fluid Type:

DOT 3

Common Problems:

Torque converter shudder, automatic transmission solenoid pack failures, ignition coil failures, power sliding door issues, rear liftgate latch problems, CV joint wear, suspension component wear (ball joints, tie rods).

Maintenance Preventative:

Regularly check and replace spark plugs and serpentine belts. Inspect suspension and steering components for wear. Ensure proper transmission fluid level and condition.

📚 Vehicle History

Dodge Legacy:

Dodge has a long history of producing robust and practical vehicles, including vans and minivans, with the Caravan being a segment-defining model.

Generation Context:

The RG generation (2001-2007) represented a significant redesign from its predecessors, focusing on improved aerodynamics, interior packaging, and updated powertrains.

Manufacturing Locations:

Primarily Windsor, Ontario, Canada.

🏆 Awards & Recognition

Previous Generation Recognition:

While specific awards for the 2003-2007 models are not as prominent as earlier generations, the Caravan lineage consistently received accolades for practicality and value in the minivan segment.