Vehicle Segment:
Compact/Minivan
Key Selling Points:
Versatility, passenger capacity, cargo space, family-oriented utility.
Primary Competitors:
Ford Aerostar, Chevrolet Lumina APV/Venture (from 1997), Mazda MPV, Toyota Previa.
Manual Advantage:
Provides dealership-level technical information essential for accurate diagnosis and repair.
Target Audience:
Professional mechanics, DIY enthusiasts, fleet maintenance facilities.
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires
Electrical:
Charging System, Starting System, Ignition System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Wiring Diagrams, Fuses & Relays
Body:
Exterior Body Panels, Doors, Glass, Upholstery, Seats, Interior Trim, HVAC Ducts
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair:
Component Removal & Installation, Overhauls, Adjustments
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation
Specifications:
Torque Specifications, Tolerances, Electrical Schematics
Diagnostic Tools:
Covers use of basic hand tools and specialized diagnostic equipment common for the era.
Rebuild Procedures:
Detailed procedures for major component rebuilds (e.g., engine, transmission).
Bodywork:
Includes procedures for minor body repairs, panel alignment, and glass replacement.
Digital Type:
High-resolution PDF with selectable text and bookmarks.
Image Clarity:
Sharp, clear diagrams and text for easy readability.
Physical Equivalent Binding:
Coil-bound or perfect-bound (typical for professional workshop manuals).
Physical Equivalent Paper:
Durable, heavy-weight paper suitable for workshop environments.
Engine Code 1:
2.5L (150 cu in) Inline-4 (150 CID)
Engine Code 2:
3.0L (182 cu in) Mitsubishi V6 (6G72)
Engine Code 3:
3.3L (201 cu in) V6 (EGA/EGAE - Chrysler)
Horsepower 2.5L:
Approx. 100-109 hp
Torque 2.5L:
Approx. 130-137 lb-ft
Horsepower 3.0L V6:
Approx. 141-150 hp
Torque 3.0L V6:
Approx. 168-175 lb-ft
Horsepower 3.3L V6:
Approx. 150-160 hp
Torque 3.3L V6:
Approx. 180-190 lb-ft
Induction System:
Fuel Injection (Multi-port)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Wheelbase:
Approx. 112.1 inches
Length:
Approx. 177.1 - 178.9 inches
Width:
Approx. 71.0 - 71.6 inches
Height:
Approx. 68.4 - 68.9 inches
Curb Weight:
Approx. 3500 - 4000 lbs (depending on configuration)
Cargo Volume Max:
Over 100 cubic feet (with rear seats removed)
NHTSA Ratings General:
Varies by year and specific test; consult specific government safety data.
Brakes:
Front Ventilated Discs, Rear Drums (Optional Rear Discs on some models); Anti-lock Braking System (ABS) available
Airbags:
Driver and Passenger Airbags not standard in all early models; availability increased throughout the generation.
Seat Belts:
Three-point seat belts with front pretensioners
Audio Systems:
Factory AM/FM radio, cassette player, optional CD player. Speaker configurations vary by trim.
Cruise Control:
Available on most trims.
ABS:
Anti-lock Braking System available as an option on many models.
Early Connectivity Features:
Limited to basic radio and speaker connections.
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type (consult manual).
Transmission Fluid Change:
Every 30,000-60,000 miles (refer to manual for specific interval and fluid type).
Spark Plug Replacement:
Approx. 30,000-100,000 miles depending on plug type (standard vs. platinum).
Engine Oil Spec:
API SG or SH, SAE 5W-30 or 10W-30 (consult manual for exact viscosity based on temperature).
Coolant Spec:
Ethylene Glycol based, 50/50 mix with distilled water. Mopar HOAT coolant recommended.
Transmission Issues:
Early Ultradrive (A604) transmissions could be prone to premature wear or solenoid issues if not properly maintained. Check for TSBs.
Engine Cooling System:
Water pump failures and radiator leaks are common maintenance items.
Interior Rattles And Squeaks:
Common in high-mileage minivans; manual provides guidance on trim panel removal and reinstallation.
Cv Axle Wear:
Front CV axles can wear out due to mileage and road conditions.
Dodge Legacy:
Dodge has a long history of producing practical and versatile vehicles, with the Caravan/Voyager line cementing its reputation in the minivan segment.
Generation Context:
This manual covers the second generation of Chrysler minivans (AS platform), which saw significant refinements in styling, powertrains, and features over the first generation.
Manufacturing Locations:
Primarily Windsor, Ontario, Canada; St. Louis, Missouri, USA.
Sales Performance:
The Caravan/Voyager family was a dominant force in the minivan market during its production run.
