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DODGE DAKOTA Service Repair Workshop Manual 2003 ONWARDS

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 2003 Onwards Codes Platform: NSG (Northstar Global) Chassis Code: 2nd Generation (AN) 👋 Introduction Market Position Segment: Compact Pickup Truck Target...
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DODGE DAKOTA Service Repair Workshop Manual 2003 ONWARDS
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Dakota
Year:
2003 Onwards
Codes
Platform:
NSG (Northstar Global)
Chassis Code:
2nd Generation (AN)
👋 Introduction
Market Position
Segment:
Compact Pickup Truck
Target Audience:
DIY mechanics, professional technicians, fleet maintenance.
Competitive Analysis
Competitors:
Ford Ranger, Chevrolet Colorado, GMC Canyon, Toyota Tacoma, Nissan Frontier.
Key Features
Vehicle Selling Points:
Robust construction, available V8 engine (in later models), comfortable ride for its class, practical for light-duty work and everyday use.
Manual Selling Points:
Comprehensive coverage, factory-accurate information, detailed diagrams and illustrations, covers all major systems and repairs.
📋 Manual Details
Coverage Areas
Market:
North America
Geography:
USA, Canada, Mexico
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control system (ECU/PCM), torque converter, transmission (automatic and manual), driveline, axles, differentials.
Chassis:
Suspension systems (front and rear), steering system, brake system (front and rear discs, ABS, EBD), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, HVAC controls, power windows, power door locks, mirrors, wipers, horns, audio system, body control module (BCM), powertrain control module (PCM) diagnostics, fuses and relays, wiring diagrams.
Body:
Exterior body panels, interior trim, doors, hood, tailgate, seats, airbags, bumpers, glass, weatherstripping.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, transmission fluid, brake fluid, power steering fluid), filter replacements (oil, air, fuel), spark plug replacement, belt inspection and replacement, tire rotation and pressure checks, battery maintenance.
Diagnostics:
Diagnostic Trouble Codes (DTCs) retrieval and interpretation, component testing (sensors, actuators, modules), circuit testing, fuel pressure testing, compression testing, vacuum testing, electrical troubleshooting charts.
Repair:
Engine overhaul and rebuild, cylinder head removal and installation, piston and connecting rod replacement, crankshaft and bearing service, transmission repair and overhaul, differential repair, suspension component replacement (shocks, struts, ball joints, control arms), steering rack replacement, brake caliper and rotor replacement, power steering pump replacement, radiator and cooling fan replacement, alternator and starter replacement, fuel injector replacement, catalytic converter replacement, exhaust system repair, body panel repair and replacement, interior component repair.
Technical Specifications:
Torque specifications for all fasteners, engine specifications (bore, stroke, compression ratio), transmission gear ratios, differential gear ratios, wheel bolt patterns, tire pressure recommendations, fluid capacities, electrical specifications (voltages, resistances).
Technical Depth
Depth:
Comprehensive. Covers everything from basic preventative maintenance to in-depth troubleshooting, component removal/installation, and complete system overhauls. Includes detailed diagnostic procedures and repair techniques.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, clear text, easily searchable, printable pages.
Print Quality
Quality:
Printable at high quality, retaining clarity of diagrams and schematics.
Binding Type
Type:
Not Applicable (Digital Format)
Paper Type
Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.4L Inline-4 (2351 cc)
Engine 1 Code:
2.4L (4G64)
Engine 1 Power:
Approx. 122-134 hp @ 5000-5200 rpm
Engine 1 Torque:
Approx. 139-145 lb-ft @ 3000-3500 rpm
Engine 1 Fuel Delivery:
Multi-port Fuel Injection (MPI)
Optional Engine
Engine 2:
3.7L V6 (3701 cc)
Engine 2 Code:
3.7L Magnum (PowerTech)
Engine 2 Power:
Approx. 210-230 hp @ 5200-5400 rpm
Engine 2 Torque:
Approx. 235-245 lb-ft @ 4000-4200 rpm
Engine 2 Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine 3:
4.7L V8 Magnum (PowerTech)
Engine 3 Code:
4.7L Magnum
Engine 3 Power:
Approx. 230-240 hp @ 4800-5000 rpm
Engine 3 Torque:
Approx. 295-305 lb-ft @ 3200-3600 rpm
Engine 3 Fuel Delivery:
Multi-port Fuel Injection (MPI)
Performance
Emission Controls:
Catalytic converter, EGR (Exhaust Gas Recirculation), O2 sensors, evaporative emission control system.
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 20.6 gallons (78 L)
🔧 Transmission
Standard
Transmission 1:
5-Speed Manual Transmission (Getrag 360)
Optional
Transmission 2:
4-Speed Automatic Transmission (42RE)
Transmission 3:
4-Speed Automatic Transmission (45RFE/48RE for V8 models)
Features
Drivetrain Options:
2WD (Rear Wheel Drive), 4WD (Four Wheel Drive) with electronic transfer case.
Transmission Fluid Type Auto:
ATF+4 (MS-9602)
Transmission Fluid Capacity Auto:
Approx. 7.0-8.0 quarts (6.6-7.6 L) for 42RE/45RFE
📐 Dimensions
Exterior
Wheelbase Regular Cab:
111.7 inches (2837 mm)
Wheelbase Extended Cab:
124.9 inches (3172 mm)
Length Regular Cab:
191.5 inches (4864 mm)
Length Extended Cab:
204.7 inches (5200 mm)
Width:
71.7 inches (1821 mm)
Height:
65.6 inches (1666 mm)
Cargo
Bed Length Standard:
6.1 feet (1.86 m)
Bed Length Long:
7.4 feet (2.26 m)
Weights
Curb Weight Min:
Approx. 3,700 lbs (1678 kg)
Gross Vehicle Weight Rating Max:
Approx. 5,500-6,000 lbs (2495-2722 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2Wd:
4 out of 5 stars
NHTSA Rollover Rating 4Wd:
4 out of 5 stars
Active Features
ABS:
Standard on most trims (Anti-lock Braking System)
Ebd:
Optional (Electronic Brakeforce Distribution)
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional cassette player, auxiliary input jack (on later models), optional premium audio system.
Navigation:
Not typically available from the factory for this model year range.
Driver Assistance
Cruise Control:
Standard on most trims.
Rear Parking Assist:
Optional on some models.
Connectivity
Auxiliary Input:
Available on select models, often as an aftermarket addition for earlier models.
Bluetooth:
Not factory standard for this era; requires aftermarket integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:
Every 30,000-100,000 miles (48,000-160,000 km) depending on plug type (copper vs. platinum/iridium).
Coolant Flush Interval:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30 (refer to owner's manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) for 2.4L I4, Approx. 5.0 quarts (4.7 L) for V6, Approx. 6.0 quarts (5.7 L) for V8.
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) or equivalent, typically Mopar OAT (Orange) or HOAT (Pink).
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Mopar Power Steering Fluid or ATF+4.
Known Issues
Common Problems:
Radiator leaks (especially plastic tanks), water pump failures, ignition coil failures (on some V8 models), power steering pump leaks, differential pinion seal leaks, minor electrical gremlins in body control modules.
Transmission Issues:
Some reports of torque converter shudder or transmission slippage in higher mileage automatic transmissions, especially with improper fluid maintenance.
📚 Vehicle History
Brand Heritage
Dodge Truck History:
Dodge has a long-standing reputation for producing durable and capable trucks, dating back to the early Dodge Power Wagon. The Dakota aimed to fill a niche between compact and full-size pickups.
Model Evolution
First Generation Start:
1987
Second Generation Start:
1997
Second Generation Facelift:
2000
Introduction Of V8:
The 4.7L V8 engine was introduced in 2000, significantly boosting performance and market appeal.
Production
Manufacturing Plant:
Warren Truck Assembly Plant, Warren, Michigan; Belvidere Assembly Plant, Belvidere, Illinois.
Production End Date:
2011
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While not a recipient of major 'Truck of the Year' awards in the same vein as larger pickups during its primary production run, the Dakota was generally well-regarded for its blend of size and capability in the compact/mid-size segment.
Ratings
Consumer Reports Ratings:
Variable depending on the model year and engine, often scoring average to above average for predicted reliability in earlier years, with some variations in later years.
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