🏷️ Basic Information

Make:

Dodge

Model:

Grand Caravan

Generation:

RG

Production Years Covered:

2003, 2004, 2005, 2006, 2007

Platform:

NS (shared with Chrysler Town & Country, Plymouth Grand Voyager)

👋 Introduction

Target Audience:

Dodge Grand Caravan owners (DIY mechanics and enthusiasts), professional technicians seeking factory data.

Manual Authenticity:

Actual Genuine Repair Service Factory Manuals, not 3rd party or Haynes/Chilton style guides.

Content Emphasis:

COMPLETE official full factory service repair manual, hundreds of pages, all styles covered, actual genuine factory information.

User Experience:

Easy to use, printable pages, searchable function, no computer skills required beyond basic PDF viewing.

Cost Savings:

$AVE $50 - $60 PER HOUR on shop labor costs by performing servicing and repairs oneself.

📋 Manual Details

Primary Coverage:

North American Market

Estimated Page Count:

Hundreds (exact count not specified, but implies comprehensive)

Type:

Factory Service Repair Manual (FSM)

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine:

Engine Service/Repair, Engine Control System

Transmission:

Transmission Service/Repair

Brakes:

Brake System

Electrical:

Wiring Diagram, Electrical System

Suspension Steering:

Suspension, Steering

Cooling Fuel Emission:

Cooling System, Fuel Injection/Fuel System, Emission System

HVAC:

Heater/Air Conditioner (HVAC)

Chassis Body:

Chassis/Body

Interior Safety:

Interior, Restraint System

Drivetrain:

Differential/Drive, Axle

General Maintenance:

General Maintenance, Periodic Lubrication

Troubleshooting:

Troubleshooting, Advanced Troubleshooting Guide

Repair Procedures:

Step-by-step repair procedures for all covered systems, including detailed substeps.

Diagnostic Procedures:

Comprehensive diagnostic and repair procedures, combined with troubleshooting guides.

Maintenance Procedures:

Detailed procedures for general maintenance and periodic lubrication.

Depth:

Complete factory-level repair and maintenance information, equivalent to what professional technicians use.

📊 Manual Specifications

File Type:

PDF

Printability:

Printable without restriction; individual pages or the entire manual can be printed.

Binding Format:

Digital Download (printable)

Digital Medium:

Adobe PDF Reader compatible, works on Windows and Mac, can be saved to hard drive or burned to CD-ROM.

⚙️ Engine Specifications

Engine Options:

Likely covers 3.3L V6 (EGA), 3.8L V6 (GPM), and potentially 2.4L DOHC (EDZ) 4-cylinder engines depending on market and specific model year. The manual is stated to cover 'ALL STYLES'.

Horsepower Torque:

Specific figures vary by engine and year, but the manual would contain detailed specifications for each. For context, 2003 models had approx. 180 hp (3.3L) and 205 hp (3.8L).

Injection Type:

Multi-port Fuel Injection (MPI) or similar electronic fuel injection systems.

🔧 Transmission

Transmission Type:

Likely includes coverage of the 4-speed automatic transmissions (e.g., 41TE, 42LE/42RLE) commonly used with the V6 engines.

Manual Transmission Availability:

Manual transmissions were extremely rare or non-existent for the Grand Caravan in these model years; the manual likely focuses exclusively on automatic transmissions.

Transmission Control:

Electronic controls and hydraulic systems for automatic transmission operation.

📐 Dimensions

Length:

Approx. 199.5 inches (standard wheelbase) to 203.7 inches (long wheelbase), depending on model year.

Width:

Approx. 72.4 inches (excluding mirrors).

Seating Capacity:

Typically 7 passengers in 3 rows (2-2-3 configuration).

Cargo Volume:

Significant cargo space, configurable with Stow 'n Go seating (introduced in later generations, but adaptable configurations exist in this era).

Curb Weight:

Typically ranging from 4,000 to 4,500 lbs depending on engine and configuration.

🛡️ Safety Features

NHTSA Ratings:

Ratings would vary by year and test procedure, but generally offered decent safety for its class at the time. Specific data would be in the manual or official archives.

Traction Control:

Available Traction Control system on some models.

ABS:

Standard Anti-lock Braking System (ABS).

Airbags:

Front airbags for driver and passenger, available side-impact airbags for front occupants.

Seatbelts:

3-point seat belts for all seating positions, front seatbelt pretensioners.

💡 Technology Features

Audio System:

Factory AM/FM/CD or Cassette/CD players, optional Infinity sound systems, rear-seat entertainment options on higher trims.

Parking Assistance:

Optional rear parking assist sensors on some models.

Remote Keyless Entry:

Standard or optional remote keyless entry and alarm system.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or as indicated by the oil change reminder system, depending on driving conditions.

Tire Rotation Interval:

Recommended every 5,000-7,500 miles.

Transmission Fluid Change:

Refer to manual for specific interval, often around 30,000-60,000 miles, depending on usage. Fluid type is critical.

Engine Oil Type:

Likely SAE 5W-30 or 5W-20 (refer to manual for exact specification per engine).

Coolant Type:

Chrysler/Mopar OAT (Orange) or HOAT (Yellow) antifreeze, typically a 50/50 mix with distilled water.

Transmission Fluid Type:

Chrysler/Mopar ATF+4 (or equivalent specification).

Common Wear Items:

CV joints, suspension components (ball joints, tie rods, control arm bushings), power steering components, fuel pumps, catalytic converters, rear heating/AC lines.

Engine Problems:

Occasional issues with head gaskets on 3.3L/3.8L engines, oil leaks, and spark plug issues.

Transmission Problems:

Potential for torque converter shudder or failure, solenoid issues in automatic transmissions.

📚 Vehicle History

Dodge Minivan Legacy:

Dodge pioneered the minivan segment with the original Caravan and Grand Caravan, establishing a dominant market presence.

Rg Generation:

This RG generation (2001-2007) represented a significant redesign over the previous RS platform, focusing on improved aerodynamics, interior refinement, and enhanced powertrain options.

Manufacturing Locations:

Primarily manufactured in Canada (Windsor, Ontario) and the United States (St. Louis, Missouri).

🏆 Awards & Recognition

Consumer Awards:

While specific awards for the 2003-2007 models are not explicitly stated, the Grand Caravan consistently ranked high in minivan segment sales and was a recognized family vehicle for its practicality and utility.