🏷️ Basic Information

Make:

Dodge

Model:

SX 2.0

Model Code:

PL Platform

Years Covered:

2004-2005

Platform Code:

PL

👋 Introduction

Segment:

Compact SUV / Crossover

Target Audience:

Value-conscious consumers seeking practicality and utility

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute

Design Philosophy:

Practical, functional design with a focus on utility and affordability

Platform Sharing:

Shared platform with Mitsubishi Outlander, indicating a focus on cost-effectiveness and established engineering

📋 Manual Details

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Specifications

Estimated Pages:

1500+

Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine:

Full Engine Service and Overhaul, Internal Components, Cooling System, Fuel System, Ignition System, Emission Controls

Transmission:

Automatic Transmission (AT) Service and Overhaul, Manual Transmission (MT) Service and Overhaul, Drivetrain, Axles, Driveshafts

Brakes:

Hydraulic System, ABS, Brake Fluid, Discs, Pads, Calipers, Lines, Master Cylinder

Electrical:

Wiring Diagrams, Fuses, Relays, Battery, Charging System, Starting System, Lighting, Accessories, Body Control Modules (BCM), Powertrain Control Module (PCM)

Suspension:

Front Suspension, Rear Suspension, Shock Absorbers, Struts, Springs, Control Arms, Bushings, Alignment

Steering:

Power Steering System, Steering Column, Tie Rods, Steering Rack/Gearbox

HVAC:

Air Conditioning, Heating, Ventilation, Climate Control System

Body:

Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Sealing

Chassis:

Frame, Unibody Structure, Rust Prevention

Exhaust:

Exhaust Manifold, Catalytic Converter, Muffler, Pipes, Hangers

Fuel:

Fuel Tank, Fuel Pump, Fuel Filter, Injectors, Lines

Safety Systems:

Airbags, Seatbelts, ABS, Traction Control (if equipped)

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Inspections

Diagnostics:

Troubleshooting Charts, Symptom-Based Diagnosis, OBD-II Codes and Explanations, Diagnostic Connector Pinouts

Repair:

Component Removal and Installation, Engine Rebuild Procedures, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Electrical Component Troubleshooting and Repair, Bodywork Repair

Specifications:

Torque Specifications for all fasteners, Fluid Capacities, Critical Clearances, Electrical Specifications, Emission Control Specifications

Special Tools:

Identification and usage of specialized tools required for specific repairs

Depth:

Factory Level Detail, Including Component Disassembly and Reassembly, Calibration Procedures, Advanced Diagnostics

📊 Manual Specifications

Format Type:

Searchable PDF

Quality:

High-resolution, printable pages

Illustrations:

Clear diagrams, line drawings, and photographic illustrations

Binding:

N/A (Digital)

Paper:

N/A (Digital)

⚙️ Engine Specifications

Engine Code:

4G63 (Modified variant, often referred to as 4G64 or 4G69 depending on specific market application and revisions)

Engine Type:

Inline-4, DOHC, 16-valve

Displacement:

2.0 Liters (1998 cc)

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

9.5:1 (Typical)

Horsepower:

130-140 hp @ 5500-6000 rpm (Approximate, varies by market and tuning)

Torque:

135-145 lb-ft @ 3500-4000 rpm (Approximate)

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Oil Type:

SAE 5W-30 Synthetic Blend or Full Synthetic

Oil Capacity:

4.5 Liters (4.8 US Quarts) with filter

Spark Plug Type:

NGK ZFR5N (or equivalent)

🔧 Transmission

Transmission Type:

4-Speed Automatic (F4A42 / W4A42)

Transmission Type:

5-Speed Manual Transmission (KM132)

Drivetrain:

Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on some trims/markets

Automatic Transmission Fluid Type:

DIAQueen ATF-SP III (or equivalent)

Manual Transmission Fluid Type:

API GL-4 SAE 75W-90 Gear Oil

📐 Dimensions

Length:

4410 mm (173.6 in)

Width:

1750 mm (68.9 in)

Height:

1650 mm (65.0 in)

Wheelbase:

2630 mm (103.5 in)

Front Track:

1500 mm (59.1 in)

Rear Track:

1490 mm (58.7 in)

Seating Capacity:

5 Passengers

Cargo Volume:

840 Liters (29.7 cu ft) behind rear seats

Curb Weight:

1400-1550 kg (3086-3417 lbs) - Varies by trim and drivetrain

Gross Vehicle Weight Rating:

Approx. 1950 kg (4300 lbs)

Towing Capacity:

Typically not rated for towing without specific factory equipment

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Standard Wheel Size:

16 inches

Standard Tire Size:

215/65R16

🛡️ Safety Features

NHTSA Front Crash:

Likely Good (Based on similar models of the era)

NHTSA Side Crash:

Likely Acceptable/Good (Based on similar models of the era)

IIHS Front Offset:

Likely Acceptable/Good (Based on similar models of the era)

ABS:

Standard on most trims

Traction Control:

Optional on some AWD models

Airbags:

Front driver and passenger airbags standard

Seatbelts:

3-point seatbelts with pretensioners

Child Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Audio System:

AM/FM CD player with optional 6-disc changer, basic speaker system.

Display:

Basic digital or analog displays for climate and audio functions.

Cruise Control:

Standard on most trims.

Auxiliary Input:

Rare, if any, early models might have a basic AUX input, more commonly absent.

Bluetooth:

Not available on factory systems for these model years.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Cabin Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Spark Plug Replacement:

Every 60,000-100,000 miles (96,000-160,000 km) depending on plug type (iridium recommended)

Transmission Fluid Change:

Automatic: Every 30,000-60,000 miles (48,000-96,000 km). Manual: Every 60,000 miles (96,000 km).

Coolant Type:

Asian Red Long-Life Coolant (Mitsubishi Genuine or equivalent)

Brake Fluid Type:

DOT 3 or DOT 4

Engine Performance:

Can suffer from carbon buildup on intake valves, especially with direct injection variants if present in later iterations, though MPI is more common for this period.

Transmission:

Automatic transmissions can sometimes exhibit rough shifting or premature wear if fluid is not maintained. Engine mounts can degrade over time.

Suspension:

Front control arm bushings and sway bar links are common wear items.

Electrical:

Window regulators and power lock actuators can fail. Alternator and starter motor longevity can be variable.

HVAC:

Blend door actuators in the climate control system can fail, leading to temperature control issues.

📚 Vehicle History

Dodge Lineup:

Dodge positioned as a more performance-oriented and value-driven brand within Chrysler

Introduction:

The Dodge SX 2.0 was a rebadged Mitsubishi Outlander, introduced to expand Dodge's SUV offerings in North America and other markets.

Platform Genesis:

Based on Mitsubishi's PS platform, which also underpinned the Mitsubishi Airtrek and Outlander.

Manufacturing Location:

Japan (by Mitsubishi Motors Corporation)

Production Years:

2003-2006 (for the first generation Outlander, which the SX 2.0 is based on)

🏆 Awards & Recognition

Specific Awards:

No major industry awards are specifically attributed to the Dodge SX 2.0; it primarily benefited from the established reputation of the Mitsubishi Outlander platform.

Consumer Reports:

Mixed reliability ratings typically observed for Mitsubishi-based vehicles of this era.