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DUCATI MULTISTRADA 620 DARK Parts Manual Catalog

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The Multistrada 620 Dark, produced primarily between 2005 and 2006, represents a unique blend of performance heritage with the versatility required for sport touring and everyday riding. Featuring an air-cooled,...
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Tipo: Motorcycle
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SKU: 129012
DUCATI MULTISTRADA 620 DARK Parts Manual Catalog
The Multistrada 620 Dark, produced primarily between 2005 and 2006, represents a unique blend of performance heritage with the versatility required for sport touring and everyday riding. Featuring an air-cooled, L-twin engine with desmodromic valves and a displacement of 618 cc, this model offers approximately 60 horsepower and 41 lb-ft of torque. Its minimalist aesthetic, characteristic of the 'Dark' trim, complements its capability as an accessible entry into the Multistrada line, competing in a segment alongside models from BMW, Triumph, Kawasaki, and Suzuki. The motorcycle is equipped with a 6-speed sequential manual gearbox, a hydraulically actuated wet multi-plate clutch, and chain drive, embodying a commitment to engineering excellence and rider engagement. This comprehensive Parts Manual Catalog for the Multistrada 620 Dark provides detailed exploded diagrams and part numbers for every component. Its scope covers all major systems, including the engine, fuel system, transmission, chassis, suspension, brakes, electrical components, wheels, tires, bodywork, exhaust, controls, and fasteners. The manual is an essential resource for owners and technicians, facilitating accurate part identification and replacement, which is crucial for maintaining the motorcycle's performance and longevity, particularly for critical maintenance like the desmodromic valve adjustments. The digital format ensures high-resolution views for clarity and allows for printing of specific sections or the entire document.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Multistrada 620 Dark
Product Type:
Parts Manual Catalog
👋 Introduction
Market Position
Segment:
Sport touring/Adventure motorcycle segment.
Competitive Analysis
Competitors:
BMW F 800 GS, Triumph Tiger 800, Kawasaki Versys 650, Suzuki V-Strom 650.
Key Features
Design Philosophy:
Combines Ducati's sportbike heritage with touring and everyday usability, featuring the 'Dark' trim for a minimalist aesthetic.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive parts listing with exploded diagrams for the Ducati Multistrada 620 Dark.
Page Count
Estimated Page Count:
Varies by specific model year and variant; typically 200-400 pages for this class of motorcycle.
Manual Type
Type:
Parts Catalog / Parts List Manual
Language
Language:
English (assumed based on product description, standard for international manuals).
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Parts:
Cylinder head, pistons, valves, camshafts, crankshaft, connecting rods, oil pump, timing components, gaskets, seals.
Fuel System Parts:
Fuel tank, fuel pump, injectors, throttle bodies, fuel lines, fuel filter.
Transmission Parts:
Gearbox internals (gears, shafts, selectors), clutch components (plates, springs, housing), drive sprocket, chain, rear sprocket.
Chassis Frame Parts:
Frame sections, subframe, swingarm, linkages, fasteners, mounting hardware.
Suspension Parts:
Front forks (internal components, seals, springs), rear shock absorber, linkages, bearings.
Brake System Parts:
Brake calipers, master cylinders, brake lines, rotors, pads, levers, pedals.
Electrical System Parts:
Wiring harness, battery, starter motor, alternator, ignition system components, lights, switches, sensors, ECU connectors.
Wheel Tire Parts:
Wheels (front and rear), hubs, spokes, bearings, tires (sizes, types), valve stems.
Bodywork Fairing Parts:
Fairings (front, side, rear), tank cover, seat, seat cowl, fenders, instrument panel housing, mirrors, windshield.
Exhaust System Parts:
Exhaust headers, catalytic converter (if applicable), mufflers/silencers, exhaust gaskets, mounting hardware.
Controls Levers Pedals:
Handlebars, throttle assembly, clutch lever, brake lever, gear shift lever, rear brake pedal, footpegs.
Fasteners Hardware:
Bolts, nuts, washers, clips, screws for all assemblies, often with specific types and sizes listed.
Procedures Included
Assembly Disassembly Guidance:
Detailed exploded diagrams clearly illustrate the order of assembly and disassembly for all components.
Part Identification:
Provides official Ducati part numbers for every listed component, crucial for ordering replacements.
Technical Depth
Depth:
Parts identification and illustration; does not typically include diagnostic procedures or repair instructions, but is foundational for them.
📊 Manual Specifications
File Format
Compatibility:
PC & MAC Compatible; works with all versions of Windows.
Print Quality
Printability:
Printable pages; users can print specific sections or the entire manual as needed.
Binding Type
Binding:
Digital Download (PDF format), no physical binding.
Paper Type
Digital Resolution:
High resolution; allows for enlarging views to see small parts clearly.
⚙️ Engine Specifications
Primary Engine
Engine Type:
L-Twin, Desmodromic 2 valves per cylinder, air-cooled.
Displacement:
618 cc
Bore X Stroke:
80 mm x 61.5 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
Approx. 60 hp (45 kW) @ 8,000 rpm
Torque:
Approx. 55 Nm (41 lb-ft) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection, throttle body by Marelli.
Lubrication
Oil Type:
Typically SAE 10W-40, mineral or semi-synthetic, meeting API SG/SH/SJ or higher.
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Type:
6-speed sequential manual gearbox.
Clutch
Type:
Wet multi-plate clutch, hydraulically actuated.
Final Drive
Type:
Chain drive (525 pitch recommended).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1,490 mm (58.7 in)
Seat Height:
Approx. 850 mm (33.5 in)
Weights
Dry Weight:
Approx. 182 kg (401 lbs)
Wet Weight:
Approx. 200 kg (441 lbs) (fully fueled)
🛡️ Safety Features
Active Features
Brakes:
Front: Dual 320 mm discs, radially mounted calipers (e.g., Brembo). Rear: Single 264 mm disc, floating caliper.
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meters, clock, warning lights. The parts catalog will show all components of the instrument cluster.
Driver Assistance
ABS:
ABS was an optional feature on some models, not standard on all 620 Dark variants. Manual would indicate parts for ABS systems if equipped.
Connectivity
Features:
Basic motorcycle technology; no integrated Bluetooth or advanced connectivity features common in later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or annually, whichever comes first. Check specific manual for exact intervals.
Desmo Service Interval:
Valve clearance checks and adjustments (Desmo service) are critical, typically around 7,500 miles (12,000 km), but can vary. This parts manual is vital for these parts.
Fluid Specifications
Brake Fluid:
DOT 4 (ensure compliance with Ducati specifications).
Clutch Fluid:
DOT 4 (same as brake fluid, check reservoir type).
Coolant:
N/A (Air-cooled engine).
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US qt) with filter change.
Known Issues
Desmodromic Maintenance:
Proper and timely desmodromic valve adjustment is crucial to prevent wear and maintain performance. Parts for this system are detailed in the manual.
Electrical Connections:
As with many motorcycles of this era, checking and maintaining electrical connections can prevent gremlins.
Part Numbers
Part Number Format:
Official Ducati part numbers are provided, typically alphanumeric (e.g., 09XX...). This manual is the definitive source.
📚 Vehicle History
Brand Heritage
Marque:
Ducati is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly V-twin engines and desmodromic valve actuation.
Model Evolution
Multistrada Lineage:
The Multistrada line, introduced in 2003, aimed to blend Ducati's sportbike DNA with versatility for touring and everyday riding. The 620 was an entry-level model in this series.
Production
Production Years:
The Multistrada 620 was primarily produced from 2005 to 2006.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
While specific awards for the 620 Dark are not widely publicized, the Multistrada line has generally received positive reviews for its blend of sportiness and versatility.
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