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Ducati ST2 Service Repair Manual

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🏷️ Basic Information Identification Make: Ducati Model: ST2 Engine Displacement: 944cc Generation Production Years: 1997-2003 Codes Engine Code: Ducati L-Twin Desmodromic 👋 Introduction Market Position Motorcycle Segment: Sport-Touring Target Audience:...
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Tipo: Motocicletas
Proveedor:
SKU: 241725
Ducati ST2 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ducati
Model:
ST2
Engine Displacement:
944cc
Generation
Production Years:
1997-2003
Codes
Engine Code:
Ducati L-Twin Desmodromic
👋 Introduction
Market Position
Motorcycle Segment:
Sport-Touring
Target Audience:
Ducati ST2 owners, independent motorcycle mechanics, Ducati enthusiasts
Competitive Analysis
Competitors:
Honda VFR, Kawasaki GTR series, BMW R series (earlier models)
Key Features
Motorcycle Attributes:
Comfortable ergonomics for long distances, powerful V-twin engine with characteristic Ducati sound and torque, reliable desmodromic valve system
Manual Value Proposition
Usefulness:
Essential for accurate maintenance, troubleshooting, and repair, ensuring longevity and optimal performance of the Ducati ST2
📋 Manual Details
Coverage Areas
Systems:
All major mechanical, electrical, and chassis systems
Page Count
Estimated Pages:
Hundreds (specific count not provided, but indicated as extensive)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Languages:
English, Italian
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine teardown, reassembly, valve clearance adjustment, desmodromic timing, fuel injection system, ignition system, cooling system
Transmission:
Gearbox disassembly/reassembly, clutch operation and adjustment, final drive (chain maintenance)
Chassis:
Frame, suspension (forks, rear shock), steering, wheels, tires, brakes (hydraulic system, caliper/rotor service)
Electrical:
Wiring diagrams, lighting, starting system, charging system, instrumentation, ECU diagnostics
Bodywork:
Fairing removal/installation, seat, fuel tank, body panel repair and maintenance
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, chain adjustment, spark plug replacement, belt replacement), pre-ride inspections
Repair:
Complete disassembly and reassembly of all major components, troubleshooting guides, component replacement procedures
Diagnostics:
Troubleshooting common issues, electrical system diagnostics, engine performance analysis
Technical Depth
Depth:
Comprehensive; covers everything from basic adjustments to full engine rebuilds and electrical system troubleshooting
📊 Manual Specifications
File Format
PDF Quality:
Good Quality
Print Quality:
Fully Printable
Searchability:
Likely searchable text within PDF (standard for factory manuals)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Requirements
Software Requirement:
Adobe Acrobat 8 or later
⚙️ Engine Specifications
Primary Engine
Engine Type:
90-degree V-twin (Desmodromic, 4-stroke)
Bore X Stroke:
94 mm x 68 mm (approximate for 944cc)
Valve Train:
Desmodromic, 4 valves per cylinder
Cooling System:
Oil/Air cooled (with oil cooler)
Performance
Horsepower:
Approx. 83-86 HP (at crank, depending on model year/spec)
Torque:
Approx. 82-86 Nm (at crank, depending on model year/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Weber Marelli or similar)
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
Ignition System
Ignition Type:
Electronic Ignition (ECU controlled)
Lubrication
Oil Type:
Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (specific viscosity based on ambient temperature)
Oil Capacity:
Approx. 3.5 - 4.0 Liters (with filter change)
Timing Belts
Belt Replacement Interval:
Recommended every 2 years or 12,000-20,000 km (check manual for exact interval)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox
Features
Clutch Type:
Wet multi-plate clutch (hydraulic actuation)
Final Drive:
Chain drive
Transmission Fluid
Gearbox Oil Type:
Specific gear oil or motorcycle transmission oil (e.g., SAE 75W-90 or 80W-90 GL-4)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1420 mm - 1430 mm (varies slightly by year)
Weights
Dry Weight:
Approx. 200-206 kg
Wet Weight:
Approx. 220-226 kg (with fluids)
🛡️ Safety Features
Ratings
Safety Features Overview:
Dual disc front brakes, single disc rear brake, robust frame construction
Active Features
Braking System Front:
Dual hydraulic discs, 320 mm diameter, 4-piston calipers (Brembo)
Braking System Rear:
Single hydraulic disc, 245 mm diameter, 2-piston caliper (Brembo)
Passive Features
Frame Type:
Trellis frame (Ducati signature)
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, fuel gauge, temperature gauge, clock, trip meters, warning lights
Driver Assistance
Electronic Aids:
None (pre-ABS/traction control era for this model)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km or annually, whichever comes first (refer to manual for exact specification)
Desmo Service Interval:
Valve clearance checks and desmodromic adjustments typically every 10,000 - 15,000 km. Belt replacement at 2 years or ~12,000-20,000 km.
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
N/A (Oil/Air cooled)
Fork Oil:
Specific weight and quantity per leg (e.g., Showa SS-01 or similar, SAE 5W or 10W, check manual for precise specs)
Known Issues
Common Wear Items:
Timing belts (due to age/mileage), regulator/rectifier (potential failure point), clutch slave cylinder seals, electrical connections (corrosion)
Maintenance Considerations:
Desmodromic valve adjustments require specialized knowledge and tools. Regular chain maintenance is crucial for final drive longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
High-performance motorcycles, V-twin engines, desmodromic valve actuation
Model Evolution
St2 Introduction:
Introduced in 1997 as Ducati's entry into the sport-touring segment, leveraging the success of the 916 engine architecture.
Model Updates:
Minor updates throughout its production run, focusing on refinement of fueling, suspension, and ergonomics. Often seen as a bridge between the sporty 916 range and more traditional touring bikes.
Production
Manufacturing Location:
Bologna, Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Accolades:
While specific awards might not be widely documented, the ST2 was praised for its blend of performance and comfort, establishing Ducati in the sport-touring market.
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