This workshop service repair manual covers a range of tractors, including the 480, 480 DT, 500, 500 DT, 540, 540 DT, 580, 580 DT, 640, 640 DT, 680, and 680 DT models. These tractors, known for their robust construction and utility in agricultural applications, are powered by reliable 4-stroke Diesel engines, with displacements ranging from 2592 cc (3-cylinder) for the 480 and 500 series, to 2750 cc (3-cylinder) for the 580 series, and 3456 cc (4-cylinder) for the 640 and 680 series. The brand, Fabbrica Italiana Automobili Torino, has a long-standing reputation for engineering quality, making these tractors a valuable asset for various farming tasks.
This comprehensive manual provides detailed, step-by-step instructions, diagrams, and pictures for routine maintenance and major repairs. It covers essential systems including the engine, powertrain, clutch, transmission, brakes, hydraulics, PTO, and electrical systems. Included are procedures for engine repair and overhaul, transmission servicing, brake system maintenance, hydraulic system servicing, and electrical system diagnosis. A dedicated troubleshooting section, along with recommended service tools and wiring diagrams, ensures that both do-it-yourself owners and experienced mechanics can effectively maintain and repair these tractors, keeping them in optimal working condition.
    
    
    
    
    
        
            Model:
        
        
            480, 500, 540, 580, 640, 680 DT
        
     
    
    
        
            Product Name:
        
        
            FIAT 480 500 540 580 640 680 DT Tractor Workshop Manual PDF Download
        
     
 
    
    
    
        
            Target Audience:
        
        
            Do-it-yourself owners and experienced mechanics worldwide
        
     
    
    
        
            Instruction Style:
        
        
            Detailed illustrations, step-by-step written instructions, diagrams, and pictures
        
     
    
    
        
            Cost Effectiveness:
        
        
            Inexpensive way to keep vehicle/machine/engine working properly
        
     
 
    
    
    
        
            Applicable Models:
        
        
            
                        
                            • FIAT 580 / 580 DT
                        
                        
                            • FIAT 680 / 680 DT
                        
                        
                            • FIAT 480 / 480 DT
                        
                        
                            • FIAT 500 / 500 DT + SPECIAL
                        
                        
                            • FIAT 540 / 540 DT + SPECIAL
                        
                        
                            • FIAT 640 / 640 DT
                        
 
         
     
    
        
            Engine Coverage:
        
        
            
                        
                            • 2750 cc 3-cylinder, 4-stroke Diesel (580 / 580 DT)
                        
                        
                            • 3456 cc 4-cylinder, 4-stroke Diesel (680 / 680 DT)
                        
                        
                            • 3456 cc 4-cylinder, 4-stroke Diesel (640)
                        
                        
                            • 2592 cc 3-cylinder, 4-stroke Diesel (500)
                        
                        
                            • 2592 cc 3-cylinder, 4-stroke Diesel (480)
                        
 
         
     
    
    
        
            Type:
        
        
            Workshop Service Repair Manual
        
     
    
    
    
    
    
    
 
    
    
    
        
            Engine:
        
        
            
                        
                            • Engine Removal/Installation
                        
                        
                            • Crankcase/Cylinderhead
                        
                        
                            • Valves & Timing Mechanism
                        
                        
                            • Crank Gear Assembly
                        
                        
                            • Fuel System (Tank & Pump)
                        
                        
                            • Injection System
                        
                        
                            • Lubrication System
                        
                        
                            • Cooling System
                        
 
         
     
    
        
            Powertrain:
        
        
            
                        
                            • Powertrain System
                        
                        
                            • Transmission
                        
                        
                            • Bevel Gear System
                        
                        
                            • Differential
                        
                        
                            • Brake System
                        
                        
                            • Final Drive
                        
                        
                            • Rear Wheel
                        
                        
                            • Front Axle & Steering
                        
                        
                            • Clutch System
                        
 
         
     
    
        
            Hydraulics Pto Electrical:
        
        
            
                        
                            • Hydraulic Lift Unit
                        
                        
                            • PTO-Belt Pulley
                        
                        
                            • Electrical System
                        
                        
                            • Charging System
                        
                        
                            • Battery System
                        
                        
                            • Starting Motor
                        
                        
                            • Accessory Equipment
                        
                        
                            • Light-Switch-Fuse
                        
 
         
     
    
    
        
            Repair Maintenance:
        
        
            
                        
                            • Engine Repair and Overhaul
                        
                        
                            • Transmission Repair
                        
                        
                            • Brake System Maintenance and Repair
                        
                        
                            • Hydraulic System Servicing
                        
                        
                            • Electrical System Diagnosis and Repair
                        
                        
                            • Steering System Service
                        
                        
                            • Fuel System Troubleshooting and Repair
                        
                        
                            • Cooling System Maintenance
                        
                        
                            • Lubrication Procedures
                        
 
         
     
    
        
            Troubleshooting:
        
        
            Comprehensive Troubleshooting Section
        
     
    
    
        
            Depth:
        
        
            Detailed step-by-step instructions with diagrams and pictures, covering routine maintenance to major repairs.
        
     
    
    
        
            Torque Specifications:
        
        
            Included
        
     
    
        
            Service Tools:
        
        
            Recommended Service Tools listed
        
     
    
        
            Wiring Diagrams:
        
        
            Included
        
     
 
    
    
    
        
            Compatibility:
        
        
            All Windows versions, All Mac versions
        
     
    
        
            Required Software:
        
        
            Adobe Acrobat Reader
        
     
    
        
            Extraction Software:
        
        
            WinZip or WinRAR
        
     
    
    
        
            Printability:
        
        
            Printable pages as needed
        
     
    
    
        
            Binding:
        
        
            N/A (Digital Download)
        
     
    
    
        
            Paper Quality:
        
        
            N/A (Digital Download)
        
     
 
    
    
    
        
            Type:
        
        
            Manual (Details within manual)
        
     
    
    
        
            Components Covered:
        
        
            
                        
                            • Transmission
                        
                        
                            • Bevel Gear System
                        
                        
                            • Differential
                        
                        
                            • Final Drive
                        
 
         
     
 
    
    
    
        
            Note:
        
        
            Specific weight and dimensional data for each model variant are detailed within the manual.
        
     
 
    
    
    
        
            Systems Covered:
        
        
            Brake System
        
     
 
    
    
    
        
            Features:
        
        
            N/A (Focus is on mechanical and electrical systems of agricultural machinery).
        
     
    
    
        
            Features:
        
        
            N/A (Focus is on mechanical and electrical systems of agricultural machinery).
        
     
 
    
    
    
        
            General Note:
        
        
            Detailed service intervals for various components and fluid changes are provided in the manual.
        
     
    
    
        
            Engine Oil:
        
        
            Specifications available within the manual (e.g., viscosity grade, API classification).
        
     
    
        
            Coolant:
        
        
            Specifications available within the manual.
        
     
    
        
            Hydraulic Fluid:
        
        
            Specifications available within the manual.
        
     
    
        
            Transmission Fluid:
        
        
            Specifications available within the manual.
        
     
    
    
        
            Common Areas:
        
        
            The manual will assist in diagnosing and repairing common issues related to fuel systems, hydraulics, and the powertrain.
        
     
 
    
    
    
        
            Manufacturer:
        
        
            FIAT (Fabbrica Italiana Automobili Torino)
        
     
    
    
        
            Series Description:
        
        
            A range of tractors known for their robust construction and utility, popular in agricultural applications.
        
     
 
    
    
    
        
            Note:
        
        
            No specific awards or certifications mentioned for the manual itself, but the tractors are recognized for their utility.