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Ford C-MAX Hybrid & Energi Complete Workshop Service Repair Manual 2018

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🏷️ Basic Information Identification Make: Ford Model: C-MAX Hybrid & Energi Year: 2018 👋 Introduction Market Position Market Position: The Ford C-MAX Hybrid and Energi models occupy a segment of...
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Ford C-MAX Hybrid & Energi Complete Workshop Service Repair Manual 2018
🏷️ Basic Information
Identification
Make:
Ford
Model:
C-MAX Hybrid & Energi
Year:
2018
👋 Introduction
Market Position
Market Position:
The Ford C-MAX Hybrid and Energi models occupy a segment of the compact multi-purpose vehicle (MPV) market that blends practicality with fuel efficiency, targeting environmentally conscious consumers and families seeking versatile transportation with lower running costs.
Competitive Analysis
Competitive Analysis:
Competitors typically include vehicles like the Toyota Prius v, Volkswagen Golf SportWagen TDI (in its diesel variants), and potentially larger crossover SUVs with hybrid options. The C-MAX's strengths lie in its European-derived chassis dynamics and its plug-in hybrid (Energi) variant offering extended electric-only range.
Key Features
Key Features:
The 2018 C-MAX Hybrid and Energi are characterized by their compact MPV form factor, providing a more flexible interior than traditional sedans. Key features include advanced hybrid powertrains for enhanced fuel economy, the Energi model's plug-in capability for extended electric driving, and Ford's Sync infotainment system.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models, engines, trim levels, and transmission types for the 2018 Ford C-MAX Hybrid and Energi.
Page Count
Page Count:
Not specified, but described as 'complete workshop service repair manual' implying extensive detail.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable (PDF compatible)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, engine electrical, fuel system, cooling system, lubrication system, exhaust system, ignition system, transmission (automatic/CVT for hybrid), drivetrain, suspension, steering, brakes (including regenerative braking system), chassis, body electrical, HVAC, safety systems (airbags, ABS, traction control), hybrid powertrain components (battery, electric motor, power inverter), charging system (for Energi), diagnostic procedures, troubleshooting, wiring diagrams, component locations, torque specifications, and specifications for all repair and service procedures.
Procedures Included
Procedures Included:
Routine maintenance, scheduled maintenance, major repairs, minor repairs, component removal and installation, diagnostic testing, troubleshooting guides, specific repair procedures for hybrid and plug-in hybrid systems, electrical system diagnostics, emissions control system repairs, body and interior repairs, climate control system servicing, and safety system maintenance.
Technical Depth
Technical Depth:
Comprehensive, covering all aspects from basic maintenance and inspections to advanced diagnostics, component overhaul, and complete system rebuilds. Includes step-by-step instructions with supporting diagrams and illustrations.
Diagnostic Tools
Diagnostic Tools Coverage:
The manual details procedures for using OBD-II (On-Board Diagnostics II) scanners and specific Ford diagnostic tools (e.g., FORScan, Ford IDS - Integrated Diagnostic Software) for fault code retrieval, data stream analysis, and component actuation.
Wiring Diagrams
Wiring Diagrams Coverage:
Includes detailed electrical wiring diagrams for all major systems, including engine control, power distribution, lighting, infotainment, and hybrid powertrain components, with connector views and pin assignments.
Hybrid System Diagnostics
Hybrid System Diagnostics Coverage:
Specific troubleshooting and diagnostic routines for the hybrid system, including the high-voltage battery, power inverter, electric motor, and regenerative braking system.
Body And Trim
Body And Trim Coverage:
Coverage for interior and exterior body panels, doors, windows, locks, seals, bumpers, and trim components, including removal, installation, and adjustment procedures.
Powertrain Control
Powertrain Control Coverage:
Detailed information on the Powertrain Control Module (PCM) and Hybrid Control Module (HCM), including sensor inputs, actuator outputs, and operating parameters for optimal performance and efficiency.
Hybrid Battery Service
Hybrid Battery Service Coverage:
Procedures for safe handling, testing, and potential replacement of hybrid battery modules, emphasizing safety precautions due to high voltage.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format), compatible with Adobe Reader.
Print Quality
Print Quality:
High quality, designed for clear printing of text and images.
Binding Type
Binding Type:
N/A (Digital Downloadable)
Paper Type
Paper Type:
N/A (Digital Downloadable)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.0L Atkinson-cycle inline-4 gasoline engine, paired with an electric motor and a high-voltage lithium-ion battery.
Performance
Combined Horsepower:
188 hp (combined system output)
Engine Torque:
129 lb-ft @ 4,000 rpm (gasoline engine)
Fuel System
Fuel System:
Electronic fuel injection (EFI) with port fuel injection (PFI) for the gasoline engine. The hybrid system utilizes a sophisticated power control unit.
Hybrid System
Battery Type:
Lithium-ion (Li-ion)
Battery Voltage:
Typically around 350V (nominal, system dependent)
Electric Motor Type:
Permanent magnet AC synchronous motor
🔧 Transmission
Standard
Standard Transmission:
Electronic Continuously Variable Transmission (eCVT) integrated with the hybrid powertrain.
Optional
Optional Transmission:
N/A (eCVT is standard for all hybrid/Energi models)
Features
Transmission Features:
Continuously variable ratios, seamless operation, regenerative braking integration, supports electric-only driving modes.
📐 Dimensions
Exterior
Length:
176.9 inches (4493 mm)
Width:
70.1 inches (1780 mm) excluding mirrors
Height:
63.7 inches (1618 mm)
Interior
Passenger Volume:
Approx. 95.9 cubic feet (2715 L)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 24.5 cubic feet (694 L)
Cargo Volume With Rear Seat Folded:
Approx. 52.6 cubic feet (1489 L)
Weights
Curb Weight Hybrid:
Approx. 3,500 - 3,600 lbs (1588 - 1633 kg)
Curb Weight Energi:
Approx. 3,700 - 3,800 lbs (1678 - 1724 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star Overall Safety Rating (for models equipped with specific safety features)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Tire Pressure Monitoring System (TPMS), available Blind Spot Information System (BLIS) with Cross-Traffic Alert, available Forward Collision Warning, available Lane Departure Warning.
Passive Features
Passive Safety Features:
Front airbags, front-side airbags, side-curtain airbags, driver's knee airbag, safety-canister battery pack, energy-absorbing front and rear crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Ford SYNC 3 infotainment system with an 8-inch touchscreen, supporting Apple CarPlay and Android Auto.
Navigation:
Optional voice-activated navigation system.
Driver Assistance
Driver Assistance Features:
Includes features like rearview camera, cruise control, and available driver-assist technologies such as parking assist, blind-spot monitoring, and adaptive cruise control.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB ports, optional SiriusXM Satellite Radio, and Wi-Fi hotspot capability on select trims.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first, under normal driving conditions. Refer to manual for severe conditions.
Tire Rotation Interval:
Every 5,000 miles
Engine Air Filter Replacement:
Every 20,000 - 30,000 miles, or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 - 20,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 0W-20, API SN/SN Plus certified.
Engine Oil Capacity:
4.5 quarts (4.3 liters) with filter change.
Coolant Type:
Ford Super Coolant (VC-5A) or equivalent Orange long-life coolant.
Transmission Fluid Type:
Mercon LV ATF (Automatic Transmission Fluid) or equivalent, for the eCVT. Specific type and capacity should be confirmed in the manual.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Known Issues:
Potential for battery cooling system issues (related to fluid leaks or pump failures), occasional concerns with regenerative braking system performance, and common Ford electrical gremlins (e.g., door lock actuators, infotainment system glitches). Some owners have reported transmission shudder or hesitation.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford Motor Company, established in 1903, has a long history of automotive innovation, including early adoption of hybrid technology and a focus on practical, accessible vehicles for the mass market.
Model Evolution
Model Evolution:
The C-MAX was originally introduced in Europe as a compact minivan. The C-MAX Hybrid and the plug-in hybrid variant, C-MAX Energi, were introduced to the North American market in 2013 as dedicated hybrid models, offering a unique blend of hatchback practicality and advanced powertrain technology. The 2018 model represents a refinement of this second-generation platform.
Production
Production Location:
Wayne Assembly Plant, Michigan, USA.
Production Years North America:
2013-2018 (for C-MAX Hybrid and Energi)
🏆 Awards & Recognition
Recognitions
Recognitions:
The Ford C-MAX Hybrid and Energi have received recognition from various automotive publications for their fuel efficiency, practicality, and innovative hybrid technology. Often cited for achieving high MPG ratings.
Ratings
Fuel Economy Ratings Hybrid:
EPA estimated 42 MPG city / 38 MPG highway / 40 MPG combined.
Fuel Economy Ratings Energi:
EPA estimated 104 MPGe combined (electric + gas); 38 miles electric-only range; 32 MPG combined (gasoline only).
Certifications
Certifications:
Certified by the U.S. Environmental Protection Agency (EPA) for fuel economy ratings.
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