Target Audience:
DIY enthusiasts, independent repair shops, and Ford owners seeking detailed repair information.
Advantage:
Licensed OE data from RepairSurge offers superior accuracy and comprehensiveness compared to generic repair guides.
Licensing:
Officially licensed, derived from OE (Original Equipment) materials.
Accessibility:
Accessible on any device with an internet connection and web browser (PC, laptop, smartphone, tablet).
Subscription Model:
1-year access included, with discounts for renewal.
Delivery Method:
Instant online access, eliminating the need for physical shipping and handling.
Engine Mechanical:
Detailed diagnosis, repair, and overhaul procedures for all engine variants.
Engine Electrical:
Ignition system, fuel injection, sensors, actuators, powertrain control modules (PCM).
Transmission:
Automatic transmission (6F50/6F55) diagnosis, repair, fluid service, and electronic controls.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts, CV joints.
Brakes:
Front and rear brake system diagnosis, pad/rotor replacement, caliper repair, ABS, Traction Control, Electronic Stability Control (ESC).
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, alignment specifications.
Steering:
Power steering system diagnosis, rack and pinion, steering column, tie rods, alignment.
Heating Ventilation Air Conditioning HVAC:
AC system diagnosis, refrigerant handling, compressor, evaporator, heater core, climate control modules.
Body And Frame:
Body panel repair, doors, hinges, latches, interior trim, underbody components.
Electrical System:
Wiring diagrams, lighting, power windows, mirrors, seats, body control modules (BCM), fuses, relays.
Diagnostic Trouble Codes DTCs:
Detailed explanations and troubleshooting procedures for all common DTCs.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.
Repair Procedures:
Step-by-step instructions for common and complex repairs across all vehicle systems.
Troubleshooting:
Systematic diagnostic trees and procedures for identifying and resolving issues.
Component Replacement:
Detailed guides for replacing specific components such as alternators, starters, fuel pumps, sensors.
Specifications And Data:
Torque specifications, fluid capacities, electrical schematics, diagnostic data.
Depth:
Factory-level detail, suitable for professional technicians and advanced DIYers.
Engine Code:
Duratec 35 (3.5L V6)
Displacement:
3.5 Liters (3500cc)
Configuration:
V6, 60-degree bank angle
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Bore X Stroke:
92.5 mm x 86.7 mm
Compression Ratio:
10.3:1
Horsepower Hp:
262 hp @ 6250 rpm
Torque Lb-Ft:
240 lb-ft @ 4500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 (R+M)/2
Coolant Capacity:
Approx. 10.2 quarts (9.7 Liters) - Varies by model configuration
Oil Capacity:
6.5 quarts (6.2 Liters) with filter change
Recommended Oil Viscosity:
SAE 5W-20
Engine Variations:
Available with 3.5L V6 and later with 3.7L V6 and EcoBoost 3.5L V6 twin-turbo (though not for 2010 model year covered by this manual).
Wheelbase:
117.9 inches (2995 mm)
Length:
201.8 inches (5126 mm)
Width:
78.2 inches (1986 mm)
Height:
67.4 inches (1712 mm)
Track Width Front:
65.3 inches (1659 mm)
Track Width Rear:
65.4 inches (1661 mm)
Curb Weight FWD:
Approx. 4,610 lbs (2091 kg)
Curb Weight AWD:
Approx. 4,750 lbs (2155 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 6,000 lbs (2722 kg) - Varies by configuration
Cargo Volume Behind 3Rd Row:
Approx. 20.0 cubic feet (566 Liters)
Cargo Volume Behind 2Nd Row:
Approx. 43.2 cubic feet (1223 Liters)
Cargo Volume Behind 1St Row:
Approx. 83.2 cubic feet (2356 Liters)
NHTSA Rollover Rating:
4 out of 5 stars
IIHS Top Safety Pick:
Yes (Good ratings in front, side, rear, and head restraint/seat tests)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Esc:
Standard Electronic Stability Control (ESC)
Airbags Front:
Dual-stage front airbags for driver and passenger
Airbags Side:
Front seat-mounted side airbags
Airbags Curtain:
Full-length side curtain airbags for all three rows
Seatbelts:
3-point safety belts with pretensioners and load limiters
System Name:
Ford SYNC® (Optional)
Features:
Voice-activated phone and music control, Bluetooth connectivity, USB integration.
Optional Audio:
Sony® premium audio system (optional).
Rear Parking Sensors:
Optional rear parking sensors.
Rearview Camera:
Optional rearview camera.
Bluetooth:
Available for hands-free calling and audio streaming.
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend oil.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement every 30,000 miles (48,000 km).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 12 months, whichever comes first.
Spark Plugs:
Replace every 100,000 miles (160,000 km) for 3.5L V6.
Transmission Fluid:
Inspect every 30,000 miles (48,000 km). Fluid change recommended based on driving conditions, typically around 60,000 to 100,000 miles (96,000 to 160,000 km).
Engine Oil Spec:
Ford Specification WSS-M2C945-A or WSS-M2C946-A (SAE 5W-20)
Coolant Spec:
Ford Super Coolant VC-3D1 (Orange)
Brake Fluid Spec:
DOT 3 Motor Vehicle Brake Fluid
Engine Mounts:
Premature wear of engine mounts can lead to vibrations and clunking noises.
Transmission Solenoids:
Occasional issues with transmission solenoids or valve body leading to shifting problems.
Water Pump:
Early models could experience water pump leaks.
HVAC Blend Door Actuators:
Failure of HVAC blend door actuators can result in improper temperature control.
Ford Legacy:
Ford Motor Company, a global automotive manufacturer with over a century of innovation and production.
Flex Introduction:
The Ford Flex was introduced for the 2009 model year as a 2008 North American International Auto Show concept vehicle. It replaced the Ford Freestar minivan and aimed to offer a unique blend of SUV, wagon, and minivan characteristics.
2010 Updates:
Minor updates for 2010 included the introduction of the optional EcoBoost engine (though not present in this manual's primary coverage), and revised option packages. The fundamental design and powertrain options remained consistent with the 2009 model.
Manufacturing Plant:
Oakville Assembly Plant, Oakville, Ontario, Canada.
