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Ford Flex Complete Workshop Service Repair Manual 2009 2010

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🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2009-2010 Codes Platform Code: D4 (shared with Lincoln MKT, Taurus SHO) 👋 Introduction Market Position Vehicle Segment: Full-size Crossover SUV (Sport...
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SKU: 423255
Etiquetas: 2009 2010 Car Cars Flex Ford
Ford Flex Complete Workshop Service Repair Manual 2009 2010
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Year:
2009-2010
Codes
Platform Code:
D4 (shared with Lincoln MKT, Taurus SHO)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Crossover SUV (Sport Utility Vehicle), often marketed as a 'Sports Crossover'
Key Selling Points:
Spacious interior, distinctive styling, comfortable ride, available AWD, powerful engine options.
Competitive Analysis
Key Competitors 2009 2010:
Chevrolet Traverse, Buick Enclave, Saturn Outlook, Honda Pilot, Toyota Highlander, Mazda CX-9.
Key Features
Manual Value Proposition:
Empowers owners and technicians with comprehensive repair knowledge, enabling cost savings and promoting DIY maintenance and repair.
Manual Content Focus:
Step-by-step instructions, clear illustrations, and detailed technical data for all repair and service aspects.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable (PDF)
Delivery Method:
Instant Email Delivery
Software Requirement:
Adobe Reader (Free)
Printer Compatibility:
Printable (single page, chapter, or full manual)
Device Compatibility:
PC, MAC, Tablets, Smartphones
Guarantee:
Customer Satisfaction Guaranteed
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (FWD/AWD)
Chassis:
Suspension (front/rear), Steering, Brakes (ABS, Traction Control), Wheels, Tires
Electrical:
Battery, Charging System, Starting System, Lighting, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC Controls, Audio System, Power Accessories, Diagnostic Trouble Codes (DTCs)
Body And Frame:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof System (incl. Panoramic Vista Roof if equipped), Body Repair
Heating Ventilation Air Conditioning HVAC:
System components, diagnosis, refrigerant handling
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and changes, lubrication, tune-ups, inspection schedules
Troubleshooting:
Diagnostic procedures for various systems, fault finding based on symptoms, DTC interpretation
Repair:
Component removal, replacement, and installation for all covered systems
Overhaul:
Engine and transmission rebuild procedures
Calibration And Adjustment:
Alignment, idle speed adjustments, sensor calibration
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits
Technical Depth
Depth Level:
Comprehensive from basic maintenance to full engine and transmission overhauls, including electrical diagnostics and body repair.
📊 Manual Specifications
File Format
Digital Format:
Portable Document Format (PDF)
Print Quality
Resolution:
High-resolution for clear text and detailed image reproduction.
Searchability:
Likely text-searchable PDF for easy information retrieval.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine 2009 2010
Engine 1:
3.5L Duratec V6 (Cyclone)
Engine 1 Displacement:
3.5 Liters (3496 cc)
Engine 1 Bore X Stroke:
92.5 mm x 86.7 mm
Engine 1 Compression Ratio:
10.3:1
Engine 1 Horsepower:
263 hp @ 6250 rpm
Engine 1 Torque:
249 lb-ft @ 4500 rpm
Engine 1 Fuel System:
Electronic Fuel Injection (EFI) - Sequential Multi-port Fuel Injection
Engine 1 Fuel Type:
Regular Unleaded Gasoline (87 Octane Recommended)
Engine 1 Emission Control:
OBD-II, Catalytic Converter, Secondary Air Injection (depending on market/spec)
Optional Engine 2009 2010
Engine 2:
3.5L EcoBoost V6 Twin-Turbocharged
Engine 2 Displacement:
3.5 Liters (3496 cc)
Engine 2 Horsepower:
355 hp @ 5700 rpm
Engine 2 Torque:
350 lb-ft @ 3500 rpm
Engine 2 Fuel System:
Direct Injection (DI) with Turbochargers
Engine 2 Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
🔧 Transmission
Standard
Transmission Type 3.5L:
6-speed Automatic (6F50)
Transmission Fluid Type 3.5L:
Mercon LV
Optional
Transmission Type 3.5L Ecoboost:
6-speed Automatic (6F55) - Enhanced for higher torque
Transmission Fluid Type 3.5L Ecoboost:
Mercon LV
Features
Drive Options:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
Gear Selection:
SelectShift Automatic with Paddle Shifters (optional on some trims)
📐 Dimensions
Exterior
Wheelbase:
117.9 inches (2995 mm)
Length:
201.8 inches (5126 mm)
Width:
78.2 inches (1986 mm)
Height:
69.2 inches (1758 mm)
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Cargo
Cargo Volume Behind 3Rd Row:
20.0 cu ft (566 L)
Cargo Volume Behind 2Nd Row:
40.0 cu ft (1133 L)
Cargo Volume Behind 1St Row:
83.2 cu ft (2356 L)
Weights
Curb Weight Min FWD:
4,425 lbs (2007 kg)
Curb Weight Max AWD:
4,672 lbs (2119 kg)
Towing Capacity:
Up to 5,000 lbs (2268 kg) with optional tow package
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5-Star (2009 models)
NHTSA Frontal Crash Passenger:
5-Star (2009 models)
NHTSA Side Crash Driver:
5-Star (2009 models)
NHTSA Side Crash Passenger:
5-Star (2009 models)
NHTSA Rollover Rating:
4-Star (2009 models)
Active Features
Standard Safety:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC) - AdvanceTrac with Roll Stability Control
Optional Safety Features:
Blind Spot Information System (BLIS), Adaptive Cruise Control (ACC), Rain-sensing Wipers
Passive Features
Airbags:
Frontal airbags (driver/passenger), Side-curtain airbags (all rows), Front-seat side-impact airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters, LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Available Systems:
Ford SYNC (Voice-activated hands-free calling, audio control), SiriusXM Satellite Radio, Premium Audio Systems (Sony)
Navigation:
Optional voice-activated DVD-based or hard-drive based navigation system.
Driver Assistance
Available Features:
Rearview Camera, Reverse Sensing System, Adaptive Cruise Control (ACC), AWD system for enhanced traction.
Connectivity
Sync Capabilities:
Bluetooth connectivity for phones, USB audio input, iPod integration.
🔧 Maintenance
Service Intervals 3.5L V6
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions (refer to manual for specific recommendations based on oil type).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Engine Coolant Flush:
Every 60,000-100,000 miles (96,000-160,000 km) or 5 years for Ford's Gold Coolant.
Spark Plug Replacement:
Typically every 100,000 miles (160,000 km) for platinum or iridium plugs.
Fluid Specifications
Engine Oil Type 3.5L:
SAE 5W-20 (API SN/SP or ILSAC GF-5/GF-6)
Engine Oil Capacity 3.5L:
6.5 Quarts (6.2 Liters) with filter change
Power Steering Fluid Type:
Ford Power Steering Fluid (or equivalent dextron III/VI ATF for some applications, consult manual)
Brake Fluid Type:
DOT 3
Known Issues Common
Powertrain Mounts:
Potential for worn engine and transmission mounts leading to vibration or clunking noises, especially during acceleration/deceleration.
Thermostat Housing:
Leaking thermostat housing, often made of plastic, can lead to coolant loss and overheating.
Water Pump:
Premature failure of the water pump can occur, indicated by coolant leaks or overheating.
HVAC Blend Door Actuators:
Failure of interior climate control blend door actuators can result in improper temperature or air distribution.
Timing Chain Tensioners 3.5 Eco Boost:
While less common in early models, some EcoBoost engines experienced issues with timing chain tensioners, leading to rattling noises.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, a long-standing American automaker with a history of innovation and popular vehicles across various segments.
Model Evolution
Flex Introduction:
The Ford Flex was introduced for the 2009 model year, designed as a stylish and spacious three-row crossover.
Design Inspiration:
Based on the 2005 Ford Fairlane concept and later the 2007 Ford Fairlane concept, it featured a unique 'shoebox' design influenced by classic American station wagons and hot rods.
Production
Manufacturing Plant:
Oakville Assembly Plant, Ontario, Canada
Production Years
Model Production Span:
2009-2019
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised for its distinctive styling and spacious interior, though some critics found its polarizing design not to everyone's taste. Received positive reviews for its comfortable ride and the availability of the powerful EcoBoost engine.
Family Vehicle Awards:
Often cited in reviews as a good family vehicle due to its seating capacity and cargo space.
Certifications
Ipp Award:
Some Ford models equipped with the 3.5L V6 were recognized for their advancements in engine technology.
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