Segment:
Compact/Small Family Car
Key Competitors:
Honda Civic, Toyota Corolla, Mazda Protege, Chevrolet Cavalier, Dodge Neon
Focus Advantages:
Nimble handling, comfortable ride, spacious interior for its class, good fuel economy, solid build quality for the era.
Target Audience:
Young drivers, small families, budget-conscious commuters.
Primary Coverage:
North American Market (USA, Canada, Mexico)
Secondary Coverage:
May include some European market specifications for common components
Estimated Pages:
Approx. 2000-3000 pages (typical for a comprehensive workshop manual)
Type:
Workshop Service Repair Manual
Powertrain:
Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, engine control systems (PCM), emissions control
Transmission:
Manual transmission (MTX-75, IB5), Automatic transmission (4F27E)
Drivetrain:
Front wheel drive, axles, CV joints, differential
Chassis:
Suspension (front struts, rear torsion beam/independent), steering (rack and pinion, power assist), brakes (front discs, rear drums/discs), wheel bearings
Electrical:
Battery, charging system, starting system, lighting, gauges, instruments, body controls, power accessories (windows, locks), audio system, HVAC controls, SRS (airbag) system
Body:
Exterior body panels, doors, hood, trunk, bumpers, interior trim, glass, seals
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake service, tire rotation
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, component testing procedures
Repair:
Component removal and installation, overhaul procedures, adjustments
Technical Specifications:
Torque specifications, clearances, alignment settings, electrical schematics
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, complex electrical diagnostics, and body repairs.
Engine Code Gasoline 1 6:
Zetec-SE (Sigma) 1.6L DOHC 16V
Engine Code Gasoline 2 0 Na:
Zetec-E 2.0L DOHC 16V
Engine Code Gasoline 2 0 Svt:
Zetec-E (SVT) 2.0L DOHC 16V (Performance variant)
Horsepower 1 6:
105 hp @ 6000 rpm
Torque 1 6:
105 lb-ft @ 4000 rpm
Horsepower 2 0 Na:
110 hp @ 5250 rpm
Torque 2 0 Na:
125 lb-ft @ 4000 rpm
Horsepower 2 0 Svt:
170 hp @ 7000 rpm
Torque 2 0 Svt:
144 lb-ft @ 5500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential port injection
Recommended Fuel:
Unleaded gasoline (Octane rating varies by engine; 87 minimum recommended for non-SVT)
Standard Transmission:
5-Speed Manual (MTX-75 for 2.0L, IB5 for 1.6L/2.0L)
Optional Transmission:
4-Speed Automatic (4F27E)
Automatic Features:
Lock-up torque converter, electronically controlled
Manual Features:
Hydraulic clutch actuation
Length:
Approx. 162.5 inches (4128 mm)
Width:
Approx. 66.5 inches (1689 mm)
Height:
Approx. 57.0 inches (1448 mm)
Wheelbase:
Approx. 100.0 inches (2540 mm)
Trunk Volume:
Approx. 13.1 cu ft (0.37 m³) (Sedan), Approx. 20.0 cu ft (0.57 m³) (Hatchback, to lower seats)
Curb Weight:
Approx. 2600-2800 lbs (1179-1270 kg) depending on configuration
Gross Vehicle Weight Rating Gvw:
Varies by model, typically around 3700-3900 lbs
NHTSA Frontal Driver 2002:
★★★★★ (Five stars)
NHTSA Frontal Passenger 2002:
★★★★★ (Five stars)
IIHS Head Restraints Whiplash 2002:
Good
ABS:
Available (standard on some trims/options)
Traction Control:
Available on some higher trims or as an option
Airbags:
Driver and front passenger airbags standard. Side-impact airbags available on some trims.
Seat Belts:
Front 3-point height-adjustable with pretensioners, rear 3-point belts.
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or approximately every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Not standard on all models/trims. If equipped, inspect annually and replace as needed.
Coolant Change Interval:
Initial change at 5 years or 100,000 miles (160,000 km), then every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Brake Fluid Change Interval:
Inspect annually, replace approximately every 2-3 years or 30,000-45,000 miles (48,000-72,000 km).
Engine Oil Type 1 6 2 0 Na:
SAE 5W-30, API SG or SH certified.
Engine Oil Type 2 0 Svt:
SAE 5W-30 or 5W-40, API SG/SH/SJ certified.
Engine Oil Capacity:
Approx. 4.4 US quarts (4.2 Liters) with filter change for 1.6L and 2.0L engines.
Fluid Specifications Transmission
Manual Transmission Fluid:
API GL-4, SAE 75W-90 synthetic gear oil.
Automatic Transmission Fluid:
MERCON V (or compatible)
Fluid Specifications Coolant
Coolant Type:
Ford Premium Gold Coolant (or equivalent HOAT - Hybrid Organic Acid Technology)
Coolant Capacity:
Approx. 5.8 US quarts (5.5 Liters) for 1.6L, 6.3 US quarts (6.0 Liters) for 2.0L.
Common Problems General:
Rear axle beam pivot bushings wear out, leading to clunking or wandering. Ignition coil failure (especially on earlier Zetec engines). Power steering pump whine/failure. HVAC blower motor resistor failure.
Common Problems Transmission:
Automatic transmission shifts can become harsh or erratic; potential for torque converter clutch issues.
Common Problems Electrical:
Window regulator failures, door lock actuator issues, instrument cluster intermittent failures.
Ford History:
Ford Motor Company, a long-standing American automotive manufacturer, known for mass production and innovation since its founding in 1903.
Focus Mk1 Introduction:
The Ford Focus Mk1 was first introduced in Europe in 1998 and North America in 2000 as a replacement for the Ford Escort. It marked a significant shift in Ford's global platform strategy.
Generation Details:
The 2002 model year represents the early production phase of the first-generation North American Focus, sharing its platform with European models but with some distinct styling and powertrain differences.
Manufacturing Locations:
Wayne, Michigan, USA; Hermosillo, Mexico; Saarlouis, Germany (for European markets)
