Target Audience:
DIY mechanics, independent repair shops, and Ford Freestar owners seeking to perform their own maintenance and repairs.
Original Equipment Quality:
Factory-produced, same as used by dealership technicians, ensuring accuracy and completeness.
Uniqueness:
Vehicle-specific, not generic information; comprehensive A-Z coverage; digital format with print-on-demand capability.
Benefit To User:
Save money by performing repairs yourself; eliminates the need for multiple physical manuals; convenient for workshop use.
Engine Systems:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine management (PCM/ECM).
Transmission Systems:
Automatic transmission (e.g., 4-speed Automatic Overdrive), powertrain control, transmission fluid.
Drivetrain Systems:
Front-wheel drive (FWD) system, axles, CV joints, differential.
Suspension Systems:
Front suspension (e.g., independent strut), rear suspension (e.g., solid axle with leaf springs or coil springs), steering components.
Braking Systems:
Front and rear brakes (disc/drum configurations), ABS (Anti-lock Braking System), brake fluid specifications, parking brake.
Electrical Systems:
Battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), power distribution, fuses, relays.
Body And Chassis:
Body construction, interior trim, exterior trim, doors, liftgate, glass, chassis components.
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, operation.
Comfort And Convenience:
Power windows, power locks, mirrors, seats, climate control, audio system, remote keyless entry.
Procedures Included:
Step-by-step instructions for maintenance, diagnostics, and repair.
Troubleshooting Guides:
Diagnostic procedures for identifying and resolving common issues.
Wiring Schematics:
Detailed electrical wiring diagrams for all systems.
Specifications:
Torque specifications, clearances, fluid capacities, electrical parameters.
Technical Depth:
Complete vehicle repair, from basic maintenance to advanced diagnostics and component overhauls.
Diagnostic Procedures:
In-depth diagnostic routines for all major systems, including engine, transmission, ABS, and airbags.
Rebuild Procedures:
Detailed instructions for rebuilding major components like engines and transmissions.
File Format Compatibility:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible.
Print Capability:
All pages are printable for easy workshop use.
Image Enlargement:
Images and diagrams can be blown up and printed in enlarged copies.
Binding Type:
Digital (CD-Manual), implying no physical binding. User prints as needed.
Paper Type:
N/A (Digital format, user's choice for printing).
Engine Options Covered:
Includes specifications for likely engine variants offered in the 2004-2006 Freestar, such as the 3.9L V6 and 3.9L V6 SOHC.
Horsepower Torque:
Detailed specifications on horsepower and torque outputs for each engine variant.
Fuel Delivery:
Information on electronic fuel injection (EFI) systems, fuel pumps, injectors, and fuel pressure specifications.
Coolant Specifications:
Recommended coolant type (e.g., Motorcraft Orange Long Life Coolant) and mixture ratios.
Oil Specifications:
Recommended engine oil viscosity grade (e.g., 5W-30) and API service classification.
Emissions Systems:
Coverage of emissions control systems, including EGR, catalytic converters, and oxygen sensors.
Transmission Type:
Likely covers the 4-speed automatic overdrive transmission (e.g., 4F50N) as the primary transmission.
Optional Transmission Type:
If applicable, coverage for any other transmission variants.
Transmission Fluid Spec:
Specifications for transmission fluid type (e.g., MERCON V or equivalent) and capacity.
Transmission Service:
Procedures for transmission fluid and filter changes, including diagnostic checks.
Wheelbase:
Refer to specific model year Freestar dimensions for wheelbase (likely around 123.5 inches).
Length:
Refer to specific model year Freestar dimensions for overall length (likely around 197-202 inches depending on configuration).
Seating Capacity:
Details on seating configurations, typically for 6 to 8 passengers.
Cargo Volume:
Specifications for cargo space behind the third row, second row, and maximum cargo capacity.
Curb Weight:
Typical curb weight ranges for different configurations and trim levels.
Gross Vehicle Weight Rating:
GVWR specifications for safe vehicle operation and load limits.
NHTSA Ratings:
Information on NHTSA crash test ratings if available for the model years covered.
ABS:
Details on the Anti-lock Braking System (ABS) operation and components.
Traction Control:
Information on traction control systems, if equipped.
Airbags:
Coverage of front, side, and available curtain airbags, including deployment systems and SRS (Supplemental Restraint System) diagnostics.
Seatbelts:
Details on seatbelt systems, including pre-tensioners and load limiters.
Audio Systems:
Details on factory radio systems, speaker configurations, and potential upgrade paths.
Rear Seat Entertainment:
If equipped, information on rear-seat entertainment systems (e.g., DVD players).
Parking Assist:
Information on any available parking assist systems or sensors.
Remote Keyless Entry:
Procedures for programming and troubleshooting remote keyless entry fobs.
Oil Change Interval:
Recommended intervals for engine oil and filter changes based on mileage and driving conditions (e.g., every 5,000 miles or 6 months).
Transmission Service Interval:
Recommended intervals for transmission fluid and filter changes (e.g., every 30,000 to 100,000 miles depending on usage).
Tune Up Items:
Recommended replacement intervals for spark plugs, air filters, and cabin air filters.
Engine Coolant Type:
Motorcraft Orange Long Life Coolant (WSS-M97B44-D) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Likely Ford specification power steering fluid.
Common Problems:
Potential issues covered may include transmission shifting problems, suspension wear, HVAC system issues, and electrical gremlins (details within the manual).
Periodic Inspections:
Schedule of recommended inspections for belts, hoses, brakes, suspension, and exhaust system.
Ford Minivan History:
Contextualizes the Freestar within Ford's minivan lineage (e.g., successor to Windstar).
Freestar Introduction:
The Freestar was introduced for the 2004 model year as a significant redesign and rebranding of the Ford Windstar.
Production Plant:
Likely manufactured at Ford's Oakville Assembly Plant in Oakville, Ontario, Canada.
Production Years:
Produced for model years 2004 through 2007. This manual covers the 2004-2006 period.
