Target Audience:
Ford FUSION owners seeking to perform their own maintenance and repairs, as well as independent repair shops and professional technicians.
Value Proposition:
Offers the same comprehensive, official factory information used by dealership technicians, providing a cost-effective alternative to dealership service for repairs and diagnostics.
Accuracy And Detail:
Accurate, clear, and concise text with detailed illustrations, diagrams, and manufacturer specifications for safe and effective servicing.
Completeness:
Bumper-to-bumper coverage for all repair and maintenance needs.
Powertrain:
Engine Mechanical, Emission Control, Fuel Systems, Cooling Systems, Lubrication, Ignition, Starter, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case (if applicable to specific trims), Propeller Shaft
Chassis:
Suspension & Axle, Brake, Steering
Electrical Body:
Electrical Wiring Manual, Restraint System, Body Electrical, Body, Air Conditioning
Diagnostics Procedures:
Includes detailed diagnostic flowcharts, symptom-based troubleshooting, and OBD-II diagnostic information for all engine and chassis systems.
Diagnostic Procedures:
Comprehensive diagnostics for all major systems, including troubleshooting guides, symptom-based troubleshooting, and diagnostic trouble codes (DTCs)
Repair Procedures:
Detailed step-by-step repair procedures for all mechanical, electrical, and body components, including disassembly, inspection, repair, and reassembly
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, inspections, and service intervals
Wiring Diagrams:
Comprehensive Electrical Wiring Manual with detailed schematics for all electrical circuits, including power distribution, grounds, and signal pathways.
Depth:
Factory-level diagnostic and repair information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic adjustments to complete component overhauls.
Torque Specifications:
Precise torque specifications for all fasteners, critical for proper assembly and component integrity.
Special Tools:
Lists and descriptions of specialized tools required for specific repair procedures, ensuring accuracy and efficiency.
Engine Options:
2.3L Duratec (I4), 3.0L Vulcan (V6, later Duratec 30)
2.3L Duratec Horsepower:
Approximately 160 hp @ 6000 rpm
2.3L Duratec Torque:
Approximately 150 lb-ft @ 4000 rpm
3.0L V6 Horsepower:
Approximately 200-203 hp @ 6000-6400 rpm
3.0L V6 Torque:
Approximately 200-207 lb-ft @ 4000-4500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Timing Drive:
4-Cyl: Timing Chain; V6: Timing Chain
Bore X Stroke 2.3L:
Approximately 87.7 mm x 94.0 mm
Bore X Stroke 3.0L:
Approximately 89.0 mm x 79.5 mm
Manual Transmission:
5-speed MTX-75 (associated with 2.3L engine)
Automatic Transmission:
5-speed 5F30L automatic (associated with 2.3L engine), 6-speed 6F50 automatic (later models, particularly with 3.0L V6)
Traction Control:
Available Traction Control System (TCS) and Electronic Stability Control (ESC)
Transmission Fluid Capacity 5F30L
Capacity:
Approximately 7.6 US quarts (dry fill)
Transmission Fluid Capacity 6F50
Capacity:
Approximately 9.3 US quarts (dry fill)
Length:
Approximately 188.5 inches
Width:
Approximately 70.9 inches
Height:
Approximately 58.0 inches
Wheelbase:
Approximately 107.5 inches
Curb Weight 2.3L:
Approximately 3,250 - 3,300 lbs
Curb Weight 3.0L:
Approximately 3,400 - 3,500 lbs
NHTSA Front Crash:
5-star (driver and passenger)
NHTSA Side Crash:
4-star (front and rear passengers)
IIHS Moderate Overlap Front:
Good
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Airbags:
Front driver and passenger airbags, front side-impact airbags, available side curtain airbags
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6 months, depending on driving conditions (refer to manual for specific recommendations).
Tire Rotation:
Every 7,500 - 10,000 miles
Engine Air Filter:
Typically every 20,000 - 30,000 miles or as needed based on inspection.
Cabin Air Filter:
Typically every 15,000 - 20,000 miles or annually.
Engine Oil 2.3L Duratec:
SAE 5W-20, API Certified (refer to owner's manual for specific capacities and certifications).
Engine Oil 3.0L V6:
SAE 5W-20, API Certified (refer to owner's manual for specific capacities and certifications).
Automatic Transmission Fluid:
MERCON V (refer to manual for specific capacities and type for 5F30L/6F50).
Coolant:
Ford Premium Engine Coolant (Green) or equivalent (50/50 mix of coolant and distilled water).
Automatic Transmission Shifting:
Some reports of rough shifting or delayed engagement in automatic transmissions.
Engine Misfires:
Potential for ignition coil or spark plug issues causing misfires, especially on the 3.0L V6.
Suspension Components:
Wear on sway bar links, bushings, and control arms can lead to clunking noises.
Climate Control:
Issues with blend door actuators or AC compressor failures.
Ford Sedan History:
Ford has a long history of producing popular mid-size sedans, with the Fusion being a key player in its modern lineup, known for offering European-inspired driving dynamics.
First Generation:
The 2006-2009 model represents the first generation of the Ford Fusion, introduced as a replacement for the Ford Mondeo in North America. It was built on the Mazda-backed CD3 platform.
Manufacturing Plant:
Hermosillo Stamping and Assembly Plant, Mexico
