🏷️ Basic Information

Make:

Ford

Model:

Fusion

Model Years Covered:

2006, 2007, 2008, 2009

Chassis Code:

CD3 (First Generation)

👋 Introduction

Segment:

Mid-size sedan

Target Audience:

Family sedan buyers seeking a balance of comfort, practicality, and style.

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Hyundai Sonata, Kia Optima.

Ford Fusion Advantage:

Stylish design, available AWD on certain powertrains, comfortable ride, and a strong emphasis on safety features for its class.

Design Philosophy:

First generation CD3 platform shared with Mazda6, offering European driving dynamics and styling cues.

Value Proposition:

Provides a feature-rich and well-equipped vehicle at a competitive price point.

📋 Manual Details

Primary Coverage:

North America (US, Canada, Mexico)

Secondary Coverage:

Export markets (potential for slight variations)

Estimated Pages:

>5000 pages

Type:

Service and Repair Manual

Purpose:

Professional mechanic-level repair and maintenance guidance

Language:

English

Delivery Method:

Digital Download (ZIP archive containing PDF files)

File Type:

PDF

Platform Compatibility:

PC and Mac

📖 Manual Coverage

Powertrain:

Engine overhaul and rebuilding, timing belt replacement, engine performance tuning, transmission service and repair, clutch service (manual transmission variants), differential service.

Chassis:

Brakes (including ABS, EBD), suspension systems (front and rear), steering systems, wheel and tire service, driveline components (U-joints, CV-joints).

Body And Interior:

Sunroof operation and repair, door mechanisms, seating systems, interior trim removal and installation, body panel repair and alignment.

Electrical And Electronics:

Complete wiring diagrams, lighting systems, power windows, central locking, infotainment system diagnostics, sensor testing, ECU diagnostics, starter and charging systems.

HVAC:

Air conditioning service, refrigerant capacities, heater core replacement, blower motor diagnostics, climate control system repair.

Maintenance:

Factory maintenance schedules and charts, fluid change intervals, filter replacement procedures, lubrication points.

Diagnostics:

Troubleshooting and diagnostics for all major systems, computer diagnostic codes, specific fault code explanations, guided diagnostic procedures.

Repair:

Step-by-step repair procedures for all covered systems, including component removal, installation, and adjustment.

Special Procedures:

Engine rebuilding procedures, timing belt service procedures, serpentine belt routings with diagrams, U-joint and CV-joint service procedures.

Depth:

Comprehensive, covering everything from routine maintenance to major component overhauls and advanced diagnostics. Includes detailed specifications and troubleshooting trees.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable PDF (common for professional manuals), allowing for quick information retrieval.

Printability:

Printable pages, allowing users to print specific sections as needed without damaging a physical manual.

Zoom Capability:

High zoom capability for viewing detailed parts diagrams and schematics.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

2.3L Duratec I4:

Engine Code: M3. Displacement: 2.3 Liters (2295 cc). Bore x Stroke: 87.7 mm x 94.0 mm. Compression Ratio: 9.7:1. Power: ~160 hp @ 6200 rpm. Torque: ~156 lb-ft @ 4200 rpm. Fuel System: Electronic Fuel Injection (EFI).

3.0L Duratec 30 V6:

Engine Code: 30B. Displacement: 3.0 Liters (2967 cc). Bore x Stroke: 89.0 mm x 79.5 mm. Compression Ratio: 10.0:1. Power: ~221 hp @ 6250 rpm. Torque: ~205 lb-ft @ 4800 rpm. Fuel System: Electronic Fuel Injection (EFI).

Firing Order:

1-2-3-4-5-6 (for 3.0L V6), 1-3-4-2 (for 2.3L I4)

Fuel Type:

Unleaded Gasoline

Fuel Capacity:

Approximately 17.5 gallons (66 Liters)

🔧 Transmission

5-Speed Manual:

Available primarily with the 2.3L Duratec engine, offering driver engagement.

6-Speed Automatic (4F50N):

Optional on the 2.3L I4, standard on the 3.0L V6. Known for smooth shifts and efficient operation.

Traction Control:

Traction Control System (TCS) integrated with ABS, particularly on V6 models.

All Wheel Drive:

All-Wheel Drive (AWD) option available on select models, typically paired with the 3.0L V6 engine, enhancing traction in various weather conditions.

📐 Dimensions

Length:

Approximately 190.2 inches (4831 mm)

Width:

Approximately 70.2 inches (1783 mm)

Height:

Approximately 57.7 inches (1466 mm)

Wheelbase:

Approximately 107.4 inches (2728 mm)

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

Curb Weight:

Ranges from approximately 3200-3500 lbs (1450-1600 kg) depending on engine and trim.

Trunk Capacity:

Approximately 16.0 cubic feet (453 Liters)

🛡️ Safety Features

NHTSA Front Impact Driver:

5 Stars (2006 models)

NHTSA Front Impact Passenger:

5 Stars (2006 models)

IIHS Top Safety Pick:

Yes (for many model years within the range, depending on specific test criteria and equipment)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Traction Control System (TCS)

Electronic Stability Control:

AdvanceTrac Electronic Stability Control (ESC) available, especially on V6 models.

Airbags:

Front airbags, front side airbags, and available rear side curtain airbags.

Seatbelts:

Three-point safety belts in all seating positions, front pretensioners.

💡 Technology Features

Audio System:

Standard AM/FM/CD player. Optional premium audio systems from Ford or Audiophile. Sirius Satellite Radio capability.

Navigation:

Optional factory-integrated navigation system (DVD-based).

Cruise Control:

Standard cruise control.

Parking Assist:

Optional rear parking sensors.

Bluetooth:

Ford's SYNC voice-activated communications and entertainment system was introduced as an option during this generation, offering Bluetooth hands-free calling and audio streaming.

🔧 Maintenance

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil type (synthetic recommended).

Tire Rotation:

Every 5,000 - 7,500 miles (8,000 - 12,000 km)

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed (typically every 30,000 miles / 48,000 km).

Cabin Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed (typically every 15,000 - 30,000 miles / 24,000 - 48,000 km).

Spark Plugs:

Iridium spark plugs: approximately 100,000 miles (160,000 km). Platinum spark plugs: approximately 60,000 miles (96,000 km).

Engine Oil:

SAE 5W-20 (preferred) or 5W-30. Meets Ford specification WSS-M2C153-H or later.

Coolant:

Ford Super Coolant (Blue) or equivalent. Prediluted mixture of 50% ethylene glycol and 50% deionized water. Meets Ford specification WSS-M97B51-A1.

Transmission Fluid Automatic:

Mercon V. Capacity: Approx. 10.5 quarts (9.9 Liters) for refill.

Transmission Fluid Manual:

90W GL-4 gear oil. Capacity: Approx. 2.5 quarts (2.4 Liters).

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Ford specifies Mercon ATF (Type F or Dexron II/III compatible) or a dedicated power steering fluid meeting Ford specification WSS-M2C195-A.

Powertrain Issues:

Occasional reports of automatic transmission 'slipping' or hard shifts, particularly the 6-speed. Intake manifold runner control (IMRC) issues on some V6 engines. Timing chain tensioner wear on higher mileage 2.3L engines.

Chassis Issues:

Front suspension components (ball joints, control arm bushings) wear over time. Power steering pump noise or leaks. Brake component wear.

Electrical Issues:

Door lock actuators failing, power window motor failures, occasional issues with the climate control module.

📚 Vehicle History

Ford Sedan History:

Ford has a long history of producing popular sedans, building upon models like the Taurus and Contour. The Fusion was introduced to modernize Ford's sedan lineup with a global platform.

First Generation Introduction:

Launched for the 2006 model year, replacing the Ford Mondeo in North America and the Taurus in some markets. Based on the Mazda6 CD3 platform.

Facelift Timeline:

Received a significant facelift for the 2010 model year, marking the beginning of the second generation. The 2006-2009 models represent the entirety of the first generation.

Manufacturing Locations:

Flat Rock, Michigan, USA

🏆 Awards & Recognition

IIHS Awards:

Achieved 'Good' ratings in front and side impact crash tests from the IIHS for many of these model years, contributing to its 'Top Safety Pick' status.

Consumer Reports:

Received mixed to average ratings from consumer publications regarding reliability, with some areas noted for improvement in later generations. However, praised for its driving dynamics and styling.