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Ford Fusion S SE Energi Titanium 2014 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2014 Trim Levels: S, SE, Energi, Titanium Codes Platform: CD391 (Global CD platform) 👋 Introduction Market Position Vehicle Class: Mid-size Sedan...
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SKU: 450510
Ford Fusion S SE Energi Titanium 2014 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2014
Trim Levels:
S, SE, Energi, Titanium
Codes
Platform:
CD391 (Global CD platform)
👋 Introduction
Market Position
Vehicle Class:
Mid-size Sedan
Segment:
Family Sedan, Plug-in Hybrid Sedan (for Energi)
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Chevrolet Malibu, Hyundai Sonata, Kia Optima, Nissan Altima
Key Differentiators:
Availability of a PHEV variant (Energi), stylish European-influenced design, advanced technology features (SYNC), comfortable ride.
Key Features
Design:
Sleek, modern styling with a prominent grille and aerodynamic profile.
Powertrain Options:
Variety of gasoline engines and a dedicated Plug-in Hybrid electric vehicle (PHEV) option.
Technology Integration:
Advanced SYNC infotainment system, available driver-assistance features.
📋 Manual Details
Coverage Areas
Global Coverage:
Global (North America, Europe, Asia - relevant for platform shared models)
Regions Covered:
Primarily North America (USA, Canada, Mexico) based on trim designations
Page Count
Estimated Page Count:
Hundreds (Specific count not provided, but described as very detailed)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, diagnostics, repair, cylinder head, pistons, crankshaft, lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emissions control, turbocharging (if applicable to specific engine variant), engine management systems
Hybrid Powertrain:
High-voltage battery system, electric motor/generator, power electronics, charging system, hybrid system diagnostics and repair (for Energi models)
Transmission Manual:
Manual transmission (if applicable), clutch, gearbox assembly, torque converter (for automatic/CVT)
Transmission Automatic:
Automatic transmission (e.g., 6F35), transmission control module, valve body, gearsets, fluid specifications
Drivetrain:
Axles, driveshafts, differential, CV joints, all-wheel drive system (if applicable)
Brakes:
Hydraulic system, ABS, EBD, brake calipers, rotors, pads, parking brake, regenerative braking (for Energi)
Suspension:
Front suspension (e.g., MacPherson strut), rear suspension (e.g., multi-link), shock absorbers, springs, control arms, wheel alignment
Steering:
Power steering system (electric power-assisted steering - EPAS), steering column, steering rack, tie rods
Electrical System:
Battery, charging system, starter motor, alternators, wiring diagrams, fuses, relays, grounds
Body And Chassis:
Frame, body panels, doors, hood, trunk, glass, exterior trim, interior trim, sound deadening
HVAC:
Heating, ventilation, air conditioning system, refrigerant, compressor, evaporator, condenser, climate control module
Infotainment And Electronics:
Audio system, navigation, SYNC system, instrument cluster, power windows, mirrors, lighting, sensors
Safety Systems:
Airbag system, seatbelts, advanced driver-assistance systems (ADAS) if equipped, ABS, traction control
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspections
Diagnostics:
Troubleshooting charts, fault code interpretation, diagnostic tool usage, system checks
Repair:
Step-by-step repair instructions for all major components and systems, including complete overhauls
Installation:
Component replacement, accessory installation, module programming
Rebuilding:
Engine rebuilding, transmission rebuilding, component level repair
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including advanced electrical diagnostics and hybrid system servicing.
Detail Level:
Professional grade: Features detailed exploded diagrams, torque specifications, diagnostic procedures, and wiring schematics as used by certified technicians.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text (standard for professional PDF manuals)
Print Quality
Printability:
Printable (single pages or entire manual)
Image Quality:
High-resolution photos and diagrams
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
2.5L Duratec I4
Engine 1 Power:
175 hp @ 6,000 rpm
Engine 1 Torque:
175 lb-ft @ 4,500 rpm
Engine 1 Fuel System:
Electronic Fuel Injection (EFI)
Engine 2 Variant
Engine 2 Variant:
2.0L EcoBoost I4 Turbocharged
Engine 2 Power:
240 hp @ 5,500 rpm
Engine 2 Torque:
270 lb-ft @ 3,000 rpm
Engine 2 Fuel System:
Direct Injection (DI) with Turbocharging
Engine 3 Variant
Engine 3 Variant:
2.0L Atkinson Cycle I4 Hybrid (Energi)
Engine 3 Power:
141 hp @ 6,000 rpm (gasoline engine only)
Engine 3 Torque:
129 lb-ft @ 4,000 rpm (gasoline engine only)
Engine 3 Hybrid System Power:
Total system output 188 hp (gasoline engine + electric motor)
Engine 3 Fuel System:
Atkinson Cycle, Electronic Fuel Injection (EFI)
Performance
Engine Displacement Range:
2.0L - 2.5L
Fuel System
Fuel Type:
Unleaded Gasoline (Regular Unleaded 87 Octane recommended for non-turbo, Premium often recommended for EcoBoost)
🔧 Transmission
Standard
Standard Transmission:
6-speed SelectShift Automatic Transmission (6F35)
Optional
Optional Transmission:
eCVT (Electronic Continuously Variable Transmission) for Energi model
Features
Transmission Features:
SelectShift paddle shifters (on automatic), sport mode, manual mode for driver control.
📐 Dimensions
Exterior
Length:
191.8 inches (4873 mm)
Width:
72.9 inches (1852 mm)
Height:
58.1 inches (1476 mm)
Wheelbase:
107.4 inches (2728 mm)
Cargo
Trunk Volume:
Approx. 16.0 cu ft (453 L) for gasoline models, reduced for Energi due to battery
Weights
Curb Weight Range:
Approx. 3,500 - 3,800 lbs (1588 - 1724 kg) for gasoline models, approx. 4,000+ lbs (1814+ kg) for Energi
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Five-Star Overall Safety Rating (for 2014 models)
IIHS Top Safety Pick:
IIHS Top Safety Pick (depending on specific test parameters)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Tire Pressure Monitoring System (TPMS), Available Blind Spot Information System (BLIS), Available Rear View Camera.
Passive Features
Passive Safety:
Front airbags, front side airbags, side curtain airbags, driver's knee airbag, LATCH child seat anchors, Whiplash Protection System.
💡 Technology Features
Infotainment
Infotainment System:
Ford SYNC system (SYNC or SYNC with MyFord Touch depending on trim and options), featuring voice-activated commands, Bluetooth connectivity, USB ports, touchscreen interface.
Audio System:
Standard AM/FM/CD/MP3 player with 6 speakers. Optional premium audio systems (e.g., Sony).
Driver Assistance
Driver Assistance Features:
Available: Blind Spot Information System (BLIS), Cross-Traffic Alert, Adaptive Cruise Control, Lane Keeping System, Active Park Assist.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, USB connectivity, MyFord Touch integration for device control and navigation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, depending on driving conditions and oil type used (refer to manual for exact specification).
Air Filter Replacement:
Recommended every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or annually.
Coolant Flush:
Initial change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter (specific to Ford Gold Coolant).
Fluid Specifications
Engine Oil:
SAE 5W-20, API SN certified (for 2.5L and 2.0L EcoBoost). Consult manual for specific EcoBoost recommendations.
Transmission Fluid:
MERCON LV Automatic Transmission Fluid (for 6F35). Consult manual for specific fill capacities.
Coolant:
Motorcraft Premium Engine Coolant (Yellow) or equivalent (50/50 mix with distilled water).
Brake Fluid:
DOT 3 Motorcraft High Temperature Brake Fluid.
Known Issues
Engine Issues:
Potential coolant leaks from the degas bottle or hose connections, occasional issues with direct injection carbon buildup on intake valves (especially on EcoBoost engines), potential issues with the electric power steering system (EPAS).
Transmission Issues:
Some reports of rough shifting or shuddering in the 6F35 transmission, often resolved with software updates or fluid changes.
Hybrid Specific Issues:
Infrequent reports of battery cooling system issues or issues with the power inverter for the Energi model.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company is one of the oldest and largest automotive manufacturers globally, founded by Henry Ford in 1903. Known for innovation like the assembly line and iconic vehicles like the Model T and Mustang.
Model Evolution
Fusion Generation 2:
The 2013-2016 Ford Fusion represents the second generation of the model, introduced for the 2013 model year. It was a significant redesign, adopting Ford's global 'Kinetic Design' language and offering a wider range of powertrains including a PHEV variant.
Production
Production Location:
Flat Rock Assembly Plant, Michigan, USA
Production Years:
Model year 2014
🏆 Awards & Recognition
Recognitions
Green Car Awards:
The Ford Fusion Energi often received recognition as a Green Car of the Year or was a finalist in similar awards for its fuel efficiency and plug-in hybrid technology.
Safety Awards:
Consistent recognition from IIHS and NHTSA for its safety performance.
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