Target Audience:
Repair professionals, mechanics, farm operators, and owners seeking in-depth knowledge for maintaining and repairing their Ford New Holland 5640 tractor.
Advantage Over Competitors:
Distinguished by its completeness (over 1400 pages), factory-level accuracy, enhanced PDF features (searchable, bookmarked, indexed), and coverage beyond basic IT manuals.
Download Method:
Instant download with no waiting.
User Friendliness:
Clear, easy-to-read language designed for accessibility by a wide range of users.
Engine Systems:
Engine overhaul, cooling system maintenance and repair.
Fuel Systems:
Fuel system general operation, air cleaner (dry and wet types), injectors, fuel pump, turbocharger service.
Electrical Systems:
Electrical instrument clusters (AIC & AEIC), wiring diagrams, alternators, starter motors, batteries, general electrics, EIC fault finding (post-Nov 1995).
Clutches:
Clutch system diagnosis and repair.
Transmission Systems:
Detailed coverage of 16x16, 12x12, and 8x2 transmissions, including Dual Power assemblies, reduction gearboxes, and 'Quad Mod' transmissions. Fault finding and calibrations (post-Nov 1995).
Power Take Off Systems:
Independent Power Take Off (I.P.T.O.) systems diagnosis and repair.
Rear Axle And Brakes:
Rear axle assemblies and brake system service.
Hydraulic Systems:
Introduction to hydraulics, Closed Centre Load Sensing (CCLS) pump, Electrolink (Electronic Draft Control) with CCLS and fixed displacement pumps, hydraulic lift assembly, hydraulic trailer brakes, remote control valves, assist rams, and Electrolink fault finding/calibration (post-Nov 1995).
Steering Systems:
Hydrostatic steering systems diagnosis and repair.
Front Axle:
Two-wheel drive axle, four-wheel drive axle, transfer box (for 8x2 transmission), and New Holland Class 2 and 3 four-wheel drive axles.
Cab:
Air conditioning system service and Sanden SD7H15 compressor overhaul.
Vehicle Separation:
Safety cab and platform removal, and general vehicle separation procedures.
Maintenance:
Routine maintenance, lubrication, fluid changes, filter replacements, adjustments.
Troubleshooting:
Extensive fault finding across all major systems, including electrical and hydraulic diagnostics.
Repair:
Detailed step-by-step repair procedures for all components and systems, from minor adjustments to major overhauls.
Diagnostics:
Comprehensive diagnostic flowcharts and procedures for identifying and resolving issues.
Rebuilds:
Instructions for component rebuilds, such as the Sanden compressor and various transmission assemblies.
Depth:
Factory-level detail suitable for professional technicians and experienced mechanics. Covers everything from basic adjustments to complete system overhauls and complex diagnostics.
Format:
PDF (Portable Document Format)
Searchability:
Fully searchable text
Navigation:
Bookmarked and indexed for easy navigation
Compatibility:
Compatible with all versions of Windows, Mac, iOS, BlackBerry, Android, etc.
Quality Enhancements:
Improved quality PDF, zoomable and printable.
Print Options:
Printable in sections or as a complete manual.
Binding:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Illustrations:
Includes numerous pictures, diagrams, illustrations, and charts.
Engine Type:
Likely a multi-cylinder diesel engine. Specific displacement and configuration would depend on the exact 5640 variant, but common configurations in this era included engines around 4.0-4.5 liters.
Horsepower Range:
The 5640 typically falls within the 70-80 PTO horsepower range, with engine horsepower slightly higher.
Torque:
Specific torque figures vary by engine, but typically in the range of 250-300 lb-ft for engines of this class.
Injection System:
Details on injection pump, injectors, and potential turbocharger systems are covered.
Cooling System:
Comprehensive coverage of the tractor's cooling system, including radiator, water pump, and thermostat.
Available Transmissions:
Multiple transmission options are detailed, including 8x2, 12x12, and 16x16 configurations. This implies variations within the 5640 model line.
Transmission Features:
Includes 'Dual Power' assemblies for enhanced gearing options and 'Quad Mod' transmissions, suggesting advanced transmission capabilities for its time.
Specialized Gearboxes:
Coverage of 8x2 Reduction Gearbox and fault finding/calibration for post-November 1995 models indicates advanced transmission control and diagnostics.
Wheelbase:
Wheelbase varies based on 2WD vs 4WD configuration. Typically around 90-95 inches for 2WD and slightly longer for 4WD.
Operating Weight:
Operating weight typically ranges from 5,500 to 7,000 lbs, depending on configuration and options.
Front Axle Capacity:
Detailed specifications for 2WD, 4WD, and specific New Holland Class axles are covered, implying specific load ratings.
Rear Axle Capacity:
Rear axle details are provided, crucial for understanding load-bearing capabilities.
Cab Safety:
Includes procedures for safety cab and platform removal, indicating the importance of integrated safety features.
Braking System:
Comprehensive coverage of the brake system, including hydraulic trailer brakes, implying a robust and potentially advanced braking setup for safe operation under load.
Electrical Safety:
Detailed wiring diagrams and electrical system coverage are essential for understanding and maintaining safety in the electrical systems.
Instrument Cluster:
Covers Electrical Instrument Clusters, including AIC & AEIC types, indicating advanced dashboard functionality for its time, potentially including basic warning lights and gauges.
Electronic Draft Control:
Extensive coverage of Electrolink (Electronic Draft Control) with both CCLS and fixed displacement pumps, representing a significant technological advancement in precise implement control.
Hydraulic Controls:
Detailed information on remote control valves and assist rams points to sophisticated hydraulic integration for powering external implements.
Engine Oil Change:
Intervals typically range from 250 to 500 operating hours, depending on operating conditions and oil type used. Manual will specify exact intervals and oil types.
Transmission Oil Change:
Transmission fluid and filter changes are critical maintenance items, usually recommended every 1000-1500 operating hours. Manual will provide specific fluid specifications and capacities.
Engine Oil Type:
Likely API CG-4 or CH-4 rated diesel engine oil, with viscosity grades such as 15W-40. Manual will list precise specifications and capacities.
Hydraulic Fluid Type:
Typically a universal tractor transmission oil (UTTO) or specific hydraulic fluid meeting Ford/New Holland specifications. Manual will specify type and capacity, especially for CCLS systems.
Common Wear Items:
As with many tractors of this era, potential areas for wear include clutch components, PTO clutches, hydraulic pump seals, and front axle kingpins, all of which are detailed in the manual.
Electrical Gremlins:
The EIC fault finding sections and detailed wiring diagrams suggest that electrical system diagnostics are a common need, particularly in later models.
Manufacturer:
Ford New Holland, a brand with a long history in agricultural machinery, known for robust and reliable tractors.
5640 Series:
The 5640 represents a generation of Ford New Holland tractors that bridged the gap between traditional mechanical controls and emerging electronic systems, evidenced by the 'post-November 1995' fault finding sections.
Production Era:
The 5640 was part of the Ford 40 Series, which was produced from the early to mid-1990s, with updates continuing into the New Holland branding.
Industry Acclaim:
While specific awards for the 5640 are not listed, Ford and New Holland tractors consistently receive recognition for durability and performance in the agricultural sector.
Manual Quality Certification:
The manual is marketed as 'Improved PDF manuals' with features like Bookmarks, Searchable Text, and Indexed content, indicating a focus on professional usability and quality.
