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Collection of 2 files-Ford New Holland 6640 Tractor Factory Service Repair Manual & Operator Instruction Manuals-Improved-PDF

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The Ford New Holland 6640 Tractor, produced in the early to mid-1990s, represents a robust and versatile piece of agricultural machinery. As part of the Ford 40 Series, it builds...
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Tipo: Tractor
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SKU: 157443
Collection of 2 files-Ford New Holland 6640 Tractor Factory Service Repair Manual & Operator Instruction Manuals-Improved-PDF
The Ford New Holland 6640 Tractor, produced in the early to mid-1990s, represents a robust and versatile piece of agricultural machinery. As part of the Ford 40 Series, it builds upon a legacy of reliable and powerful tractors, designed to meet the demanding needs of farm owners and operators. Known for its solid engineering and dependable performance, the 6640 is equipped with a 4-cylinder diesel engine, typically around 80-90 horsepower, and often features advanced transmission options like a 16x16 or 12x12 powershift gearbox for enhanced operational efficiency. Its design prioritizes durability and functionality, making it a workhorse capable of handling a wide range of agricultural tasks. This comprehensive manual serves as an indispensable resource for maintaining and repairing the Ford New Holland 6640 Tractor. It covers essential operational procedures, safety guidelines, and detailed maintenance schedules, ensuring optimal performance and longevity of the machine. For technicians and owners alike, the manual provides in-depth diagnostic and repair procedures for all major systems, including the engine, transmission, hydraulic system, and electrical components. With detailed technical specifications, troubleshooting guides, and clear illustrations, this manual is designed to facilitate efficient operation, accurate diagnostics, and effective repairs, ultimately reducing downtime and operational costs.
🏷️ Basic Information
Identification
Make:
Ford New Holland
Model:
6640 Tractor
Product Type:
Tractor
Product Category:
Agricultural Machinery
👋 Introduction
Market Position
Target User:
Farm owners, mechanics, maintenance personnel, and technicians working with Ford New Holland 6640 tractors.
Value Proposition:
Essential resource for efficient operation, proper maintenance, and accurate repairs, reducing downtime and operational costs.
Competitive Analysis
Manual Advantage:
Factory-level documentation ensures accuracy and completeness, superior to generic or third-party repair guides.
Key Features
Product Offering:
Dual manual set (Service Repair and Operator) providing a complete user experience.
Digital Enhancements:
Searchable text, bookmarks, and improved quality for enhanced usability and quick information retrieval.
📋 Manual Details
Coverage Areas
Service Manual Coverage:
Comprehensive repair and diagnostic procedures for all major systems of the Ford New Holland 6640 Tractor.
Operator Manual Coverage:
Operation, safety, maintenance, and basic troubleshooting for the Ford New Holland 6640 Tractor.
Page Count
Service Manual Page Count:
Estimated 1000+ pages (typical for comprehensive tractor service manuals, specific number not provided in product info but implied by 'Factory Service Repair Manual').
Operator Manual Page Count:
Estimated 150-250 pages (typical for tractor operator manuals, specific number not provided in product info but implied by 'Operator Instruction Manuals').
Manual Type
Service Manual Type:
Factory Service Repair Manual
Operator Manual Type:
Operator Instruction Manual
Language
Language:
English (standard for Ford New Holland manuals of this era, implied by product description).
Format
Format:
PDF
Downloadable:
Yes
📖 Manual Coverage
Systems Covered
Engine System:
Detailed troubleshooting, repair, overhaul, and specifications for the diesel engine (e.g., Ford/New Holland 4.236, 4.435, or similar variants common in the 6640).
Fuel System:
Inspection, testing, and repair of injection pump, injectors, filters, and fuel lines.
Cooling System:
Radiator, thermostat, water pump, fan, and coolant specifications.
Lubrication System:
Oil pump, filter, oil cooler, and lubrication requirements.
Transmission System:
Repair and maintenance of the powershift transmission (e.g., 16x16 or 12x12 with powershift options), clutches, and differentials.
Hydraulic System:
Repair of hydraulic pump, valves, cylinders, PTO hydraulics, and implement controls. Includes troubleshooting for flow and pressure issues.
Electrical System:
Wiring diagrams, component testing, alternator, starter, battery, lighting, and control modules.
Power Takeoff Pto:
Operation, maintenance, and repair of rear PTO (540/1000 RPM) and potentially front PTO.
Brake System:
Hydraulic brake system maintenance and repair, including master cylinder, calipers/drums, and parking brake.
Steering System:
Hydraulic power steering pump, steering cylinder, and linkages.
Chassis And Frame:
Front axle, rear axle, suspension components (if applicable), and structural integrity checks.
Operator Station:
Cab components, controls, seating, HVAC (if equipped), and instrumentation.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, greasing points, fluid level checks, and lubrication schedules.
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon operational issues.
Engine Overhaul:
Complete engine tear-down, rebuild, and reassembly procedures with torque specifications and clearances.
Transmission Rebuild:
Detailed steps for disassembling, inspecting, and rebuilding transmission components, including clutch packs and gearsets.
Hydraulic System Repair:
Testing, calibration, and repair of hydraulic pumps, valves, and cylinders. Includes bleeding procedures.
Electrical Diagnosis:
Troubleshooting electrical faults using wiring diagrams and component testing methods.
Pto Adjustment:
Inspection and adjustment of PTO engagement mechanisms.
Brake Adjustment:
Bleeding, pad/shoe replacement, and hydraulic system adjustments.
Front Axle Service:
Inspection and repair of steering components, differential, and wheel hubs.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics with step-by-step troubleshooting flowcharts, pressure and flow tests, and electrical resistance checks.
Repair Scope:
Covers everything from minor adjustments to complete component overhauls and major unit repairs.
Specification Detail:
Detailed torque values, clearances, fluid capacities, pressures, temperatures, and dimensional data.
Technical Illustrations:
Includes detailed diagrams, exploded views, and schematics for component identification and assembly/disassembly guidance.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text (as per 'IMPROVED PDF MANUALS HAVE: Searchable Text').
Navigation:
Bookmarks (as per 'IMPROVED PDF MANUALS HAVE: Bookmarks').
Indexing:
Index (as per 'IMPROVED PDF MANUALS HAVE: Index').
Print Quality
Quality Enhancement:
Improved Quality (as per 'IMPROVED PDF MANUALS HAVE: Improved Quality').
Printability:
Printable (implied by PDF format and common usage).
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely Ford/New Holland 4.236 or 4.435 Series (common in this model range).
Engine Type:
Naturally Aspirated or Turbocharged Diesel
Displacement Liters:
Approximately 3.9L (4.236) or 4.4L (4.435) - specific to variant.
Cylinders:
4-cylinder
Fuel Type:
Diesel
Performance
Horsepower Rated:
Typically in the 80-90 HP range (exact figures vary by specific engine and configuration).
Torque Rated:
Specific torque figures would be detailed in the service manual, essential for engine diagnostics.
Fuel System
Injection System:
Direct Injection, likely with rotary or inline injection pump (e.g., Bosch, CAV/Lucas).
Fuel Filter Part Number Example:
Specific part numbers vary by engine variant and filter manufacturer. The manual will list OEM and equivalent part numbers.
🔧 Transmission
Standard
Transmission Type:
Likely a 16-speed or 12-speed gearbox with a powershift option (e.g., 4 forward/4 reverse powershift ranges).
Optional
Powershift Options:
Yes, common for the 6640 series to have powershift capabilities for on-the-go gear changes.
Features
Clutch Type:
Dual-clutch or single-clutch, depending on powershift configuration and PTO engagement.
Transmission Fluid Type:
UTTO (Universal Tractor Transmission Oil) or equivalent. Refer to manual for exact specification (e.g., Ford/New Holland ESN-M2C134-D).
Transmission Fluid Capacity Liters:
Specific capacity will be detailed in the manual, typically in the range of 30-40 liters.
📐 Dimensions
Exterior
Wheelbase Mm:
Specific dimensions vary, but typical for this class of tractor (e.g., around 2300-2400 mm).
Weights
Operating Weight Kg:
Typically in the range of 3500-4500 kg, depending on configuration (2WD/4WD, cab).
🛡️ Safety Features
Ratings
Operator Station Safety:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab options likely available.
Active Features
Pto Safety Interlock:
Standard safety features for PTO engagement and operation are detailed in the operator manual.
Passive Features
Seatbelt:
Operator seat with safety belt is standard.
💡 Technology Features
Infotainment
Instrumentation:
Dashboard with essential indicators for engine temperature, oil pressure, fuel level, and warning lights. Tachometer and hour meter present.
Driver Assistance
Pto Engagement Control:
Manual or electro-hydraulic controls for PTO engagement and speed selection.
Connectivity
Implement Interface:
Standard hydraulic couplers and electrical connectors for powering and controlling agricultural implements.
🔧 Maintenance
Service Intervals
Engine Oil Change Hours:
Typically every 250-500 operating hours, depending on operating conditions. Manual will specify.
Hydraulic Oil Change Hours:
Typically every 1000-1500 operating hours. Manual will specify.
Fuel Filter Replacement Hours:
Recommended replacement intervals are provided in the operator manual, often tied to engine hours or annual service.
Air Filter Replacement Hours:
Service or replacement based on operating conditions and restriction indicators. Manual will guide.
Fluid Specifications
Engine Oil Specification:
API CG-4 or CI-4, SAE 15W-40 diesel engine oil is common. Specific viscosity grade depends on ambient temperature. Manual is definitive.
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., 50/50 mix with distilled water). Manual will list specific type.
Known Issues
Transmission Wear:
Powershift clutch pack wear and hydraulic pump issues can be common in high-hour units. Manual provides diagnostic procedures.
Hydraulic Leaks:
Seals and O-rings in hydraulic components can degrade over time. Manual helps in locating and replacing.
Electrical Connectivity:
Corrosion at connectors or damaged wiring can lead to intermittent electrical faults. Manual's wiring diagrams are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Ford New Holland is a renowned manufacturer with a long history in agricultural machinery, known for robust and reliable tractors.
Model Evolution
Series Placement:
The 6640 was part of the Ford 40 Series, a successor to previous generations of Ford tractors, offering updated features and performance.
Production
Production Years:
The 40 Series, including the 6640, was primarily produced from the early to mid-1990s.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Ford New Holland tractors from this era are generally regarded as reliable and workhorse machines within the agricultural sector, known for their power and versatility.
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