Vehicle Type:
Maxi-scooter / Sport Scooter
Target Audience:
Performance-oriented scooter riders seeking a powerful and agile urban and touring machine.
Key Competitors:
Suzuki Burgman 650, Yamaha TMAX, BMW C650 GT/Sport (depending on era and specific market)
Performance Focus:
The GP 800 is renowned for its near-motorcycle levels of performance, handling, and comfort, bridging the gap between traditional scooters and motorcycles.
Manual Value Proposition:
Enables owners to perform essential maintenance and repairs, saving costs and ensuring the longevity of their high-performance maxi-scooter.
Coverage Type:
Comprehensive Service & Repair
Specific Coverage:
Parts Diagrams, Wiring Diagrams, General Maintenance, Troubleshooting, Engine, Transmission, Brakes, Electrical System, Suspension, Steering, Cooling, Fuel Injection, Emissions, HVAC, Engine Control, Chassis, Body, Restraint Systems, Interior, Differential/Drive Axle
Page Count Estimate:
Estimated 300-500 pages (based on typical comprehensive service manuals for similar vehicles)
Manual Type:
Service Workshop Manual & Parts Diagrams
Compatibility:
All Versions of Windows & Mac
Software Requirement:
Adobe PDF Reader
Engine Service:
Detailed procedures for engine disassembly, assembly, inspection, and repair. Includes cylinder head, pistons, crankshaft, camshaft, timing components, and lubrication system.
Transmission Service:
Covers transmission disassembly, inspection, repair, and adjustment. Includes gearsets, clutch pack, and associated components.
Brake System:
Comprehensive coverage of front and rear brake systems, including hydraulic components, disc pads, calipers, and bleeding procedures.
Electrical System:
Detailed electrical schematics, component testing, troubleshooting guides, and wiring harness information.
Suspension Steering:
Includes fork disassembly, seal replacement, spring rates, damping adjustments, steering head bearing maintenance, and alignment procedures.
Fuel Injection System:
Diagnosis and repair of the fuel injection system, including injectors, fuel pump, pressure regulator, and sensors.
Cooling System:
Covers radiator, coolant, water pump, thermostat, and fan operation.
Chassis Body:
Information on frame components, body panels, fasteners, and fairing removal/installation.
Wiring Diagrams:
Detailed, component-level wiring diagrams with color coding and connector pinouts.
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), brake fluid flushes, coolant replacement, and general inspections.
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving common mechanical and electrical issues.
Repair Procedures:
Step-by-step instructions for disassembling, repairing, and reassembling major vehicle components.
Diagnostic Procedures:
Methods for identifying faults using visual inspection, electrical testing, and system checks.
Depth Of Information:
High - Suitable for professional technicians and experienced DIY enthusiasts. Includes detailed specifications, torque values, and critical tolerances.
Engine Type:
V-twin, four-stroke
Bore X Stroke:
74 mm x 76 mm
Cooling System:
Liquid-cooled
Horsepower:
Approximately 75 hp @ 7,700 rpm
Torque:
Approximately 76 Nm (56 lb-ft) @ 5,750 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 18 liters (4.8 US gal)
Length:
Approximately 2,240 mm (88.2 in)
Width:
Approximately 810 mm (31.9 in)
Height:
Approximately 1,480 mm (58.3 in)
Dry Weight:
Approximately 245 kg (540 lbs)
Wet Weight:
Approximately 270 kg (595 lbs)
Braking System:
Dual front disc brakes, single rear disc brake. Often equipped with ABS (Anti-lock Braking System) as an option or standard depending on market.
Lighting:
Halogen headlights, LED taillight and turn signals (depending on year/market).
Chassis Construction:
Steel frame, robust construction for stability and handling.
Instrument Cluster:
Digital/Analog combination dashboard with speed, RPM, fuel level, temperature, and various indicator lights.
ABS:
Available as an option or standard, enhancing braking safety.
Charging Port:
May include a 12V power outlet or USB charging port for accessories.
Engine Oil Change:
Typically every 6,000 km or 12 months, whichever comes first (refer to manual for precise interval).
Spark Plug Replacement:
Refer to manual for specific interval and type.
Drive Belt Inspection:
Regular inspection for wear and tension, replacement recommended based on mileage or condition.
Engine Oil Type:
API SG or higher, SAE 10W-40 or 15W-50 (check manual for specific viscosity and JASO MA rating).
Coolant Type:
Ethylene glycol based coolant, pre-mixed or concentrate with distilled water (refer to manual for specific type and capacity).
Common Wear Items:
Drive belt wear, clutch wear, front fork seals, and potential electrical connector corrosion (common in scooters exposed to elements).
Troubleshooting Focus:
Manual assists in diagnosing issues like starting problems, erratic engine performance, or brake system faults.