Vehicle Segment:
Maxi-scooter, high-performance urban commuter
Key Competitors:
Suzuki Burgman 650, Yamaha TMAX 500/530, Honda Silver Wing
Engine Layout:
Large displacement, parallel-twin engine, unusual for its segment at the time.
Performance Focus:
Designed for strong acceleration and highway cruising capabilities.
Design Influence:
Sportbike-inspired styling and ergonomics.
Engine Mechanical:
Detailed information on engine disassembly, inspection, repair, and reassembly of all internal components.
Engine Fuel System:
In-depth coverage of the electronic fuel injection (IE) system, including fuel pump, injectors, pressure regulator, and ECU.
Ignition System:
Details on ignition coils, spark plugs, timing, and related electronic components.
Cooling System:
Information on radiator, coolant, water pump, thermostat, and fan operation.
Exhaust System:
Coverage of exhaust manifold, catalytic converter, and muffler for emissions and performance.
Transmission System:
Details on the automatic transmission (CVT) operation, maintenance, and repair procedures.
Chassis And Frame:
Inspection, repair, and alignment of the main frame and subframes.
Suspension System:
Front and rear suspension components, including forks, shock absorbers, linkages, and bearings.
Braking System:
Front and rear brake systems, including calipers, discs, master cylinders, brake lines, and ABS (if applicable).
Steering System:
Handlebar, steering stem, and steering head bearing maintenance and repair.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, and electronic control units (ECU).
Bodywork And Trim:
Fairings, body panels, seat, and interior trim removal, installation, and repair.
Wheels And Tires:
Wheel bearing maintenance, tire replacement, and wheel balancing.
Diagnostic Troubleshooting:
Systematic troubleshooting guides and procedures for identifying and resolving common issues.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid checks, chain adjustment (if applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension overhauls, and brake system repairs.
Electrical Troubleshooting:
Diagnosis and repair of electrical faults using wiring diagrams and test procedures.
Suspension Adjustment:
Fork and shock absorber adjustments and rebuilds.
Fuel System Servicing:
Injector cleaning, fuel filter replacement, and fuel pressure testing.
Bodywork Repair:
Panel replacement, painting, and cosmetic repairs.
Depth:
Highly detailed, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs) and specific troubleshooting trees.
Rebuild Instructions:
Comprehensive step-by-step rebuild instructions for major vehicle components.
Engine Type:
Liquid-cooled, four-stroke, parallel-twin
Bore X Stroke:
75 mm x 90 mm
Horsepower:
Approx. 55 HP (41 kW) @ 7,250 RPM
Torque:
Approx. 71 Nm (52 lb-ft) @ 6,000 RPM
Induction:
Electronic Fuel Injection (IE) with 45 mm throttle body
Fuel Type:
Unleaded gasoline
Oil Type:
SAE 10W-40 API SG/SH/SJ or higher (refer to manual for specific grade)
Oil Capacity:
Approx. 2.4 liters (with filter change) (verify in manual)
Engine Oil Change:
Every 5,000 - 7,000 km or annually (refer to manual for precise interval).
Air Filter Check:
Check every 5,000 km, replace as needed.
Spark Plug Replacement:
Typically around 10,000 - 15,000 km (refer to manual for specific plug type and gap).
Brake Fluid Flush:
Every 2 years.
Cv Belt Inspection:
Inspect regularly, replace typically around 20,000 km or per manual recommendation.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (refer to manual for specific type/ratio).
Common Complaints:
Occasional reports of electrical gremlins, CVT belt wear, and starter motor issues. Vibration at certain RPMs.
Diagnostic Emphasis:
Manual is crucial for diagnosing electronic system faults and CVT performance.
