🏷️ Basic Information

Make:

Gilera

Model:

GP800 ie

👋 Introduction

Market Segment:

Maxi-scooter / Sport-scooter

Manual Value Proposition:

Provides complete service and repair information, enabling cost savings on maintenance and extending the motorcycle's lifespan through proper upkeep and troubleshooting.

Visual Aids:

Features highly detailed exploded pictures and diagrams for clear visualization of components and assembly.

📋 Manual Details

Systems Covered:

General Information, Specifications, Maintenance, Gearbox & Clutch, Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Transmission System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Periodic checks & Adjustments, Chassis, Cooling system, Fuel injection system, Braking System, Suspension, Electrical System, Body & Fixtures, Frame/Body Panels/Exhaust System, Wheels & Tyres, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams, Technical Information & Specifications, Troubleshooting

File Format:

PDF

Manual Type:

Workshop Repair Manual

Language:

English (Assumed based on product description language)

Print Quality:

Printable Pages

Page Count:

Not explicitly stated in product information, but implied to be comprehensive due to the extensive list of covered topics.

📖 Manual Coverage

Engine Systems:

Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Fuel Injection, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer

Drivetrain Systems:

Gearbox & Clutch, Transmission System

Chassis Suspension Steering:

Front Wheel & Steering System, Rear Wheel System, Chassis, Suspension

Brakes Wheels Tires:

Braking System, Wheels & Tyres

Electrical Systems:

Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams

Bodywork Exhaust:

Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System

Technical Data Sheets:

Includes specific technical data, torque specifications, clearances, and tolerances for all components.

Maintenance Procedures:

Periodic Checks & Adjustments, Routine Maintenance, Fluid Changes, Filter Replacements

Repair Procedures:

Engine Overhaul, Transmission Repair, Brake System Service, Electrical Component Diagnosis and Repair, Suspension Component Replacement, Body Panel Repair

Diagnostic Procedures:

Troubleshooting Guides, Fault Finding Charts, Diagnostic Procedures for Engine, Electrical and Fuel Systems

Assembly Disassembly:

Step-by-step instructions for complete disassembly and reassembly of all major mechanical and electrical components.

Calibration Adjustment:

Procedures for calibrating and adjusting various systems such as fuel injection, throttle response, and suspension settings.

Technical Depth:

Comprehensive; includes detailed exploded views, diagrams, and step-by-step instructions for both basic maintenance and in-depth repairs.

Diagnostics Coverage:

Detailed troubleshooting guides are provided for common and uncommon issues, aiding in rapid fault identification and resolution.

Wiring Diagrams Detail:

Comprehensive and detailed wiring diagrams are provided for easy tracing and diagnosis of electrical issues.

📊 Manual Specifications

File Format:

PDF (Downloadable)

Print Quality:

High-resolution, printable pages.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Water-cooled, 4-stroke, 8-valve, DOHC, V-twin

Displacement:

799cc

Bore X Stroke:

88 mm x 66 mm

Compression Ratio:

10.5:1 (approximate, typical for this engine configuration)

Power Output:

55 hp @ 7,000 rpm (approximate, actual may vary based on specific market tuning)

Torque:

75 Nm @ 6,000 rpm (approximate)

Fuel Delivery:

Electronic Fuel Injection (IE)

Ignition System:

Digital Electronic Ignition

Lubrication Type:

Wet Sump

Cooling Type:

Liquid-cooled

🔧 Transmission

Transmission Type:

Automatic (CVT)

Clutch Type:

Automatic, Wet Multi-plate Clutch

📐 Dimensions

Length:

2,235 mm (approximate)

Width:

780 mm (approximate)

Height:

1,440 mm (approximate)

Dry Weight:

240 kg (approximate)

Wet Weight:

250 kg (approximate)

Fuel Tank Capacity:

17.2 Liters (approximate)

🛡️ Safety Features

Braking System:

Front: Dual Hydraulic Disc, Rear: Hydraulic Disc

ABS Availability:

Available (as an option or standard depending on market/model year)

Lighting:

Halogen Headlight, LED Taillight

💡 Technology Features

Instrument Cluster:

Digital/Analog Combination Display with Speedometer, Tachometer, Fuel Gauge, Odometer, Trip Meter, and various warning lights.

ABS:

Anti-lock Braking System (optional/standard depending on market)

Charging Port:

12V Socket (common on many models for accessories)

🔧 Maintenance

Oil Change Interval:

Every 10,000 km or 1 year (refer to manual for precise recommendations)

Air Filter Check:

Every 5,000 km

Spark Plug Replacement:

Every 20,000 km (approximate)

Engine Oil Type:

SAE 10W-40 API SG or higher (refer to manual for exact specification)

Engine Oil Capacity:

Approx. 2.2 Liters (with filter change)

Coolant Type:

Ethylene Glycol Based Antifreeze (50% solution)

Brake Fluid Type:

DOT 4

Final Drive Oil:

SAE 80W-90 API GL-5 Gear Oil (verify with manual)

Final Drive Oil Capacity:

Approx. 0.25 Liters (verify with manual)

Common Wear Items:

CVT Belt, Drive Sprocket and Chain (if applicable to specific versions), Brake Pads, Tires.

Electrical Gremlins:

Occasional reports of minor electrical glitches, often related to connections or battery state.

📚 Vehicle History

Parent Company:

Piaggio & C. S.p.A.

Introduction Year:

2007

Key Development:

Developed in partnership with Aprilia, sharing many components with the Aprilia Mana 850.