Gilera GP800 i.e. 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP800 i.e. Year: 2007 Codes Engine Type Code: V2, 4-stroke, liquid-cooled, 8-valve 👋 Introduction Market Position Segment: Maxi-scooter / Sport-scooter Target Audience: Riders...

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Tipo: Motorcycle

Proveedor:

SKU: 23867

Etiquetas: 2007 Gilera GP800 Motorcycle Motorcycles

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Gilera

Model:

GP800 i.e.

Year:

Codes

Engine Type Code:

V2, 4-stroke, liquid-cooled, 8-valve

👋 Introduction

Market Position

Segment:

Maxi-scooter / Sport-scooter

Target Audience:

Riders seeking a powerful, versatile scooter for commuting and touring, with a focus on performance and comfort.

Competitive Analysis

Key Competitors:

Yamaha TMAX, Suzuki Burgman, BMW C650 GT, Aprilia SRV850 (later model).

Key Features

Unique Selling Points:

Large displacement V-twin engine, motorcycle-like performance, advanced braking system (potentially with ABS), comfortable riding position, significant under-seat storage.

Design Philosophy:

Bridging the gap between scooter practicality and motorcycle performance, offering a sporty and capable urban and touring machine.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Page Count

Total Pages:

Manual Type

Manual Classification:

Factory Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine overhaul, including disassembly, inspection, and reassembly of all internal components, valve timing, cooling system, lubrication system.

Fuel System:

Detailed coverage of the electronic fuel injection (i.e.) system, including injectors, throttle body, fuel pump, pressure regulator, ECU diagnostics, and sensor calibration.

Transmission:

Service and repair procedures for the automatic CVT (Continuously Variable Transmission) system, including belt inspection and replacement, variator, clutch assembly, and final drive.

Brakes:

Complete brake system service, including hydraulic components, ABS (Anti-lock Braking System) operation and troubleshooting, disc and pad replacement, bleeding procedures.

Electrical System:

Extensive coverage of the electrical system, including wiring diagrams, starter system, charging system (alternator, regulator/rectifier), battery, ignition system, lighting, and all sensors.

Chassis Suspension:

Front and rear suspension servicing, including fork oil change, seal replacement, shock absorber adjustment and overhaul, swingarm, bearings, and steering head assembly.

Cooling System:

Radiator service, coolant replacement, thermostat operation, fan control, and troubleshooting of leaks or overheating issues.

Exhaust System:

Exhaust pipe and silencer inspection, gasket replacement, and emissions control system components.

Bodywork:

Fairing removal and installation, seat, storage compartment, and other body panel servicing.

Procedures Included

Maintenance:

Detailed maintenance schedule, oil and filter changes, air filter servicing, spark plug replacement, drive belt inspection, brake fluid replacement, coolant replacement.

Repair:

Step-by-step repair procedures for all major and minor components, including engine rebuilds, transmission overhauls, electrical diagnostics, and suspension repairs.

Troubleshooting:

Systematic troubleshooting guides for common and complex issues, including diagnostic flowcharts and fault code interpretation for the EFI system.

Diagnostics:

Procedures for diagnosing electronic faults using diagnostic tools (if applicable), sensor testing, and ECU parameter checks.

Assembly Disassembly:

Complete instructions for the removal and installation of all major components and sub-assemblies.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic fluid changes and inspections to complete engine and transmission rebuilds, electrical system diagnostics, and chassis overhaul.

📊 Manual Specifications

File Format

PDF Quality:

Readable print, though original source material had light print. Text is generally searchable if OCR was applied during conversion.

Printability:

Printable, allowing users to print specific sections for workshop use.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Manufacturer:

Piaggio (Gilera is part of Piaggio Group)

Engine Layout:

V-twin (90-degree)

Displacement:

799 cc

Bore X Stroke:

88 mm x 66.1 mm (estimated, to be confirmed in manual)

Valvetrain:

DOHC, 8 valves (4 valves per cylinder)

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 75 HP (55 kW) @ 7,000 RPM (estimated, to be confirmed in manual)

Torque:

Approx. 78 Nm (57.5 lb-ft) @ 6,000 RPM (estimated, to be confirmed in manual)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (i.e.)

Fuel Type:

Unleaded gasoline (95 RON recommended)

Lubrication System

Oil Type:

SAE 5W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA approved)

Oil Capacity With Filter:

Approx. 2.0 Liters (to be confirmed in manual)

Ignition System

Ignition Type:

Electronic ignition with variable timing

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Optional

Optional Transmission:

Features

Drive Type:

Belt drive to rear wheel

Clutch Type:

Automatic centrifugal clutch

📐 Dimensions

Exterior

Length:

Approx. 2,235 mm (to be confirmed in manual)

Width:

Approx. 780 mm (to be confirmed in manual)

Height:

Approx. 1,420 mm (to be confirmed in manual)

Wheelbase:

Approx. 1,585 mm (to be confirmed in manual)

Weights

Dry Weight:

Approx. 232 kg (to be confirmed in manual)

Wet Weight:

Approx. 247 kg (to be confirmed in manual)

Fuel Tank Capacity:

Approx. 18.5 Liters (including reserve) (to be confirmed in manual)

🛡️ Safety Features

Ratings

Available (model dependent, check specific vehicle specification)

Active Features

Braking System:

Dual front discs with radial calipers, rear disc brake. ABS system for enhanced safety.

Passive Features

Lighting:

Halogen headlights, LED taillight and brake light.

Frame Construction:

Double cradle steel frame for rigidity and stability.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital and analog instrumentation including speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature, and warning lights. May include engine diagnostic indicators.

Driver Assistance

ABS System:

The availability of an Anti-lock Braking System (ABS) significantly enhances rider safety by preventing wheel lock-up during heavy braking.

Connectivity

Diagnostic Port:

A diagnostic port for connecting electronic diagnostic tools to read fault codes and monitor engine parameters.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km or 12 months, whichever comes first. (Consult manual for exact details)

Oil Filter Replacement:

At every engine oil change. (Part Number: 851079 - Piaggio/Aprilia)

Air Filter Cleaning Replacement:

Inspect every 6,000 km, clean or replace as needed. (Part Number: 829485 - Piaggio/Aprilia)

Spark Plug Replacement:

Every 12,000 km. (Recommended: NGK CR9EB or equivalent)

Drive Belt Inspection:

Inspect every 12,000 km. Replace based on wear and condition. (Part Number: 851192 - Piaggio/Aprilia)

Coolant Replacement:

Every 24,000 km or 24 months. (Use a high-quality ethylene glycol-based coolant)

Brake Fluid Replacement:

Every 24,000 km or 24 months. (DOT 4 recommended)

Fluid Specifications

Transmission Fluid:

N/A (CVT system uses engine oil for clutch lubrication, no separate transmission fluid)

Known Issues

Common Wear Items:

Drive belt, clutch shoes, variator rollers, brake pads, suspension components due to high performance.

Potential Electrical Issues:

Regulator/rectifier failure (common in many Piaggio products of this era), stator issues, wiring harness wear.

Fuel System Considerations:

Potential for injector clogging if fuel quality is poor; regular maintenance of the fuel filter is crucial.

📚 Vehicle History

Brand Heritage

Gilera Legacy:

Gilera is an historic Italian motorcycle manufacturer, known for performance-oriented models and racing heritage, now part of the Piaggio Group.

Model Evolution

Gp800 Introduction:

The GP800 was introduced as Gilera's flagship maxi-scooter, aiming to offer a powerful and sporty alternative to conventional scooters and entry-level motorcycles.

Gp800 Successor:

The GP800 served as the platform for the later Aprilia SRV850, sharing many of its core components and powertrain.

Production

Manufacturing Location:

Italy (Piaggio Group manufacturing facilities)

🏆 Awards & Recognition

Recognitions

Award Status:

Specific industry awards for the 2007 Gilera GP800 are not widely documented in general automotive history, but it was recognized for its class-leading performance within the maxi-scooter segment at its launch.