Gilera GP800 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Codes Product Code: GP800-Workshop-Service-Repair-Manual-PDF 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, premium segment. Competitive Analysis Key Competitors: Suzuki Burgman 650, Yamaha TMAX...

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Tipo: Motorcycle

Proveedor:

SKU: 39560

Etiquetas: Gilera GP800 Motorcycle Motorcycles

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Gilera

Model:

GP800

Codes

Product Code:

GP800-Workshop-Service-Repair-Manual-PDF

👋 Introduction

Market Position

Vehicle Segment:

Maxi-scooter, premium segment.

Competitive Analysis

Key Competitors:

Suzuki Burgman 650, Yamaha TMAX 500/530, BMW C600 Sport/C650 GT.

Key Features

Unique Selling Points:

Powerful V-twin engine, motorcycle-like handling, high-quality components, comfortable touring capabilities.

Manual Value Proposition

Benefits For Owner:

Empowers owners to perform detailed maintenance and repairs, saving on dealership costs and enhancing understanding of their vehicle.

Benefits For Technician:

Provides essential technical data, diagrams, and procedures for efficient and accurate servicing.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive service, repair, maintenance, and troubleshooting for the Gilera GP800.

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided in product info, but implied to be extensive).

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility

Operating Systems:

All versions of Windows & Mac

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, cooling, lubrication, fuel system, throttle control.

Transmission Systems:

Transmission/transaxle tune-up and repair.

Drivetrain Systems:

Driveline and axle tune-up.

Electrical Systems:

Complete electrical system diagnostics and repair.

Suspension Steering Brakes:

Suspension, steering, and brake system service and repair.

Frame Bodywork:

Frame and bodywork service, repair, and maintenance.

Procedures Included

Maintenance Procedures:

Periodic maintenance, periodic inspection and adjustment.

Repair Procedures:

Step-by-step repair instructions for all major systems.

Troubleshooting Procedures:

Detailed troubleshooting guides for common and complex issues.

Technical Depth

Depth Of Information:

In-depth technical information covering diagnostics, adjustments, and complete rebuilds.

Illustrations Diagrams:

Detailed illustrations and diagrams included for clarity.

Specifications Data:

Comprehensive technical specifications provided for all components and systems.

📊 Manual Specifications

File Format Details

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable if the PDF is properly OCR'd, allowing for quick information retrieval.

Print Quality

Printability:

Printable pages for physical reference.

Binding Type

Binding:

N/A (Digital PDF, no physical binding)

Paper Type

Paper Quality:

N/A (Digital PDF, no physical paper)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke

Displacement:

799 cc

Bore X Stroke:

75 mm x 88 mm

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 54 HP (40 kW) at 7,000 RPM

Torque:

Approx. 70 Nm (51.6 lb-ft) at 5,000 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type:

Likely SAE 10W-40 or 5W-40 Synthetic Motorcycle Oil (specific spec in manual)

Oil Capacity:

Approx. 2.0 - 2.2 Liters (with filter change) (specific spec in manual)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Optional

Optional Transmission:

N/A (CVT is standard)

Features

Drive System:

Belt drive via CVT, final drive by chain (check specific configuration).

📐 Dimensions

Exterior

Length:

Approx. 2,230 mm (87.8 in)

Width:

Approx. 790 mm (31.1 in)

Height:

Approx. 1,445 mm (56.9 in) (seat height varies)

Weights

Dry Weight:

Approx. 245 kg (540 lbs)

Curb Weight:

Approx. 263 kg (580 lbs)

🛡️ Safety Features

Active Features

Braking System:

Front: Dual 280mm discs with 2-piston calipers. Rear: 280mm disc with 2-piston caliper. Optional ABS.

Lighting:

Halogen headlights, LED taillight.

Passive Features

Chassis Structure:

Steel underbone frame.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/Analog combination instrument panel with speed, RPM, fuel level, engine temperature, clock, trip meters, and diagnostic indicators.

Driver Assistance

ABS Availability:

Optional Anti-lock Braking System (ABS).

Connectivity

Diagnostic Ports:

OBD-II or proprietary diagnostic connector for electronic diagnostics (covered in manual).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 6,000-10,000 km or annually, whichever comes first (specifics in manual).

Spark Plug Replacement:

Estimated every 12,000-24,000 km (refer to manual for exact type and interval).

Belt Drive Inspection:

Regular inspection and tension check for CVT belt, replacement typically around 20,000-30,000 km (critical item in manual).

Fluid Specifications

Coolant Type:

Ethylene glycol based coolant (refer to manual for specific ratio and type).

Brake Fluid Type:

DOT 4 Brake Fluid (refer to manual for specific type and bleeding procedures).

Known Issues

Common Wear Items:

CVT belt, voltage regulator, brake pads, tires.

Diagnostic Challenges:

EFI system diagnostics, CVT system issues require specialized knowledge and tools (covered in manual).

📚 Vehicle History

Brand Heritage

Parent Company:

Piaggio & C. S.p.A. (Gilera is a historical Italian motorcycle brand owned by Piaggio).

Model Evolution

Introduction Year:

Introduced in 2007.

Production

Manufacturing Location:

Italy (under Piaggio Group).

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards are not detailed, the GP800 was recognized for its powerful engine and handling in the maxi-scooter segment.

Ratings

Reliability Perception:

Generally considered reliable with proper maintenance, but like any complex machine, can experience specific component failures if neglected.