🏷️ Basic Information

Make:

Gilera

Model:

Nexus 300 ie (MSS)

Year:

2008

Chassis Code:

ZAPM35700

Engine Type:

4-stroke, single-cylinder

Emission Standard:

Euro 3 (e3)

Product Code Identifier:

Gilera MSS Nexus 300 ie Euro 3 e3 2008 Service Repair Workshop Manual PDF

👋 Introduction

Segment:

Maxi-scooter, sport-scooter segment

Target Audience:

Commuters, recreational riders seeking performance and comfort

Key Competitors:

Yamaha TMAX, Suzuki Burgman, Honda Forza, Piaggio X8/X9

Design Philosophy:

Sporty aesthetics combined with practicality and comfort of a maxi-scooter

Engine Performance:

300cc engine offering a good balance of power and fuel efficiency for its class

Handling:

Sport-oriented chassis and suspension for engaging riding dynamics

📋 Manual Details

Primary Coverage:

Gilera Nexus 300 ie (MSS) 2008

Secondary Coverage Note:

Compatible with similar years and models

Estimated Page Count:

Varies (typically 200-400 pages for comprehensive service manuals)

Type:

Service Repair Workshop Manual, Parts Catalogue, Owner's Manual, Wiring Diagram

Language:

English (assumed based on product description, often includes diagrams)

Format:

PDF (Portable Document Format)

Delivery Method:

Instant Digital Download

📖 Manual Coverage

Engine Mechanical:

Overhaul, piston, rings, cylinder, valve timing, lubrication system, cooling system

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines

Ignition System:

Ignition coil, spark plug, ECU control

Cooling System:

Radiator, fan, thermostat, coolant flow, pump

Exhaust System:

Muffler, catalytic converter (if applicable), exhaust manifold

Transmission Drivetrain:

Automatic transmission (CVT), clutch operation, belt drive, gearbox components

Brakes:

Hydraulic system, brake calipers, master cylinder, brake discs, pads, bleeding procedures

Suspension:

Front fork (telescopic), rear shock absorber, linkages, adjustment

Steering:

Handlebars, steering head bearings, adjustment, troubleshooting

Electrical System:

Battery, charging system (alternator/stator), starter motor, lighting, switches, relays, fuses

Frame Chassis:

Frame inspection, bodywork removal/installation, fairings, seat

Wheels Tires:

Wheel bearing replacement, tire mounting/balancing, pressure specifications

Instrumentation Controls:

Dashboard, indicators, levers, pedals

Diagnostic Troubleshooting:

Fault codes, symptom-based diagnosis, electrical troubleshooting charts

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain/belt adjustment, fluid checks

Component Overhaul:

Engine rebuild, transmission servicing, carburetor/injector cleaning, brake caliper rebuild

Electrical Repairs:

Wiring harness repair, component testing, battery system troubleshooting

Diagnostic Procedures:

Step-by-step fault finding, diagnostic tool usage (if applicable)

Disassembly Assembly:

Detailed instructions for removing and installing all major components

Torque Specifications:

Critical torque values for all fasteners

Depth:

Comprehensive (from basic maintenance to full engine and electrical system overhauls)

Diagnostic Capability:

Advanced troubleshooting with symptom-based guides and wiring diagrams

Rebuild Scope:

Full engine, transmission, suspension, and brake system rebuild procedures

📊 Manual Specifications

Format:

PDF

Searchability:

Typically searchable text in PDF format for efficient information retrieval

Print Readability:

Designed for clear on-screen reading and printing; image quality depends on original source scans.

Binding:

N/A (Digital Download - PDF)

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Engine Code:

M357

Engine Capacity:

278cc

Bore X Stroke:

75mm x 63mm (estimated, typical for this engine family)

Compression Ratio:

10.5:1 (estimated)

Valve Train:

SOHC, 4 valves

Horsepower:

Approx. 22.4 HP (16.7 kW) @ 7500 rpm (estimated, check specific model data)

Torque:

Approx. 23 Nm @ 6000 rpm (estimated, check specific model data)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (95 RON recommended)

Oil Type Engine:

SAE 5W-40 Synthetic (check manual for exact API classification, e.g., API SG or higher)

Oil Capacity Engine:

Approx. 1.5 liters (check manual for precise capacity and filter change amount)

Cooling System:

Liquid-cooled

Coolant Type:

Ethylene glycol-based coolant (50% mixture with distilled water)

🔧 Transmission

Type:

Automatic CVT (Continuously Variable Transmission)

Optional Types:

N/A (CVT is standard for this model)

Drive:

Belt drive to rear wheel

Oil Type Transmission:

Specific scooter gearbox oil (refer to manual for API GL rating and viscosity, e.g., SAE 80W-90)

Oil Capacity Transmission:

Check manual for exact capacity (typically small volume, e.g., 100-150ml)

📐 Dimensions

Length:

Approx. 2140 mm (varies slightly by specific variant)

Width:

Approx. 780 mm (at handlebars)

Height:

Approx. 1380 mm (at windscreen)

Wheelbase:

Approx. 1545 mm

Dry Weight:

Approx. 170 kg

Wet Weight:

Approx. 185 kg (estimated with all fluids)

Max Load Capacity:

Check manual (typically around 180-200kg including rider and luggage)

Underseat Storage:

Sufficient for one full-face helmet and other small items

🛡️ Safety Features

Safety Certifications:

CE Marking (European Conformity)

Braking System:

Disc brakes front and rear, ABS optional on some variants

Lighting:

Halogen headlights, LED taillight (typical)

Chassis Design:

Steel frame providing structural integrity

Rider Protection:

Integrated bodywork for rider wind protection

💡 Technology Features

Dashboard Features:

Digital and analog instrument cluster with speedometer, tachometer, fuel gauge, coolant temperature, and indicator lights.

ABS:

Anti-lock Braking System (ABS) was an optional feature on some 2008 models.

Connectivity Features:

N/A (basic scooter technology, no integrated smartphone connectivity or Bluetooth)

🔧 Maintenance

Oil Change Interval:

Every 5,000 km or 6 months (whichever comes first) - refer to manual for exact schedule.

Air Filter Replacement:

Check every 5,000 km, replace as needed or at manufacturer's recommended interval (e.g., 10,000-15,000 km).

Spark Plug Replacement:

Inspect every 10,000 km, replace as needed (NGK CR9EKB or equivalent recommended).

Transmission Oil Change:

Every 10,000 km or 12 months (check manual for specific interval).

Coolant Replacement:

Every 2 years or 30,000 km (check manual).

Brake Fluid Type:

DOT 4 (high-performance synthetic)

Common Wear Items:

CVT belt, variator rollers, brake pads, suspension bushings

Electrical Gremlins:

Potential for electrical connections to corrode or loosen on older models; check wiring diagrams.

Cooling System Maintenance:

Regular flushing and ensuring correct coolant mixture is vital to prevent overheating.

📚 Vehicle History

Brand Origin:

Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909.

Brand Ownership:

Currently part of the Piaggio Group.

Nexus Lineage:

The Nexus series represents Gilera's foray into the maxi-scooter market, emphasizing sportiness and performance. The 300cc model followed smaller displacements and offered increased power for longer journeys.

Manufacturing Location:

Italy (under Piaggio Group ownership)

🏆 Awards & Recognition

Awards:

Specific awards for the 2008 Gilera Nexus 300 ie are not widely documented, but Gilera scooters are generally recognized for their sporty performance and Italian design within the scooter segment.