Target Audience:
Commuters, touring riders, performance-oriented scooter enthusiasts
Competitors:
Suzuki Burgman 400/650, Yamaha TMAX, Aprilia Scarabeo 500, Kymco Xciting 500
Vehicle Usp:
Powerful 500cc engine, sporty handling, advanced chassis, comfortable ergonomics for long-distance riding
Benefit To Owner:
Empowers owners to perform maintenance and repairs efficiently, saving costs and ensuring optimal vehicle performance.
General Coverage:
Comprehensive repair and maintenance for the Gilera Nexus 500 MK 1
Specific Systems:
Engine, Transmission, Fuel System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Cooling System, Lubrication System, Ignition System, Exhaust System
Estimated Pages:
Hundreds of pages
Type:
Service Repair Manual
Engine:
Detailed overhaul, diagnostics, timing, valve adjustment, cylinder head service
Transmission:
Automatic transmission (CVT) servicing, belt inspection and replacement, clutch assembly
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel tank servicing
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting system, ignition system, electronic control unit (ECU) troubleshooting
Brakes:
Hydraulic brake system, front and rear disc brake service, brake pad replacement, brake fluid bleeding, ABS system (if equipped)
Suspension:
Front telescopic fork overhaul, rear shock absorber replacement, linkage service
Bodywork:
Fairing removal and installation, seat servicing, panel repair and replacement
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, chain/belt adjustment (if applicable), tire pressure checks
Troubleshooting:
Diagnostic charts, common problem identification and solutions
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly
Rebuilding:
Engine and transmission rebuild procedures
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission overhauls
Engine Type:
4-stroke, single-cylinder, liquid-cooled
Bore X Stroke:
94 mm x 72 mm
Compression Ratio:
10.5:1
Horsepower Max:
40.2 HP (29.5 kW) @ 7,500 rpm
Torque Max:
45.8 Nm (33.8 lb-ft) @ 5,500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil
Oil Capacity With Filter:
Approx. 1.6 Liters
ABS:
Optional (check specific model configuration)
Brakes Front:
Dual 280 mm discs with 4-piston calipers
Brakes Rear:
280 mm disc with 2-piston caliper
Lighting:
Halogen headlights, LED taillight
Instrument Cluster:
Digital/Analog combination with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter
ABS:
Available as an option, enhancing braking safety
Charging Port:
12V power outlet for charging accessories
Engine Oil Change:
Every 6,000 km or 12 months
Oil Filter Replacement:
Every 6,000 km or 12 months (concurrent with oil change)
Spark Plug Replacement:
Every 12,000 km
Air Filter Cleaning/Replacement:
Every 6,000 km (inspect and clean), replace as needed
Cvt Belt Inspection:
Every 12,000 km (inspect for wear and cracks)
Cvt Belt Replacement:
Recommended every 24,000 km or as indicated by wear
Engine Oil Grade:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA/MA2)
Coolant Type:
Ethylene Glycol based, antifreeze coolant (50/50 mix with distilled water)
Final Drive Oil Type:
SAE 80W-90 Hypoid Gear Oil
Common Wear Items:
CVT belt, brake pads, tires, suspension seals
Electrical Connections:
Corrosion on connectors can lead to intermittent electrical faults
Fuel Pump Reliability:
Occasional reports of fuel pump issues, particularly with age
