🏷️ Basic Information

Make:

Gilera

Model:

Runner FX / FXR

Engine Variant:

125cc and 180cc

Product Identifier:

Gilera Runner FX-FXR 125cc -180cc Service Repair Manual PDF Download

👋 Introduction

Vehicle Segment:

Performance Scooter

Competitors:

Piaggio Zip SP, Aprilia SR50, Yamaha Aerox 50/100, Malaguti F12 Phantom.

Vehicle Appeal:

Known for sporty handling, powerful engines for its class, and a distinctive Italian design. The FX and FXR variants offered performance upgrades.

Benefit To Owner:

Empowers owners to perform comprehensive maintenance and repairs, reducing reliance on workshops and potentially saving costs, while ensuring optimal performance and longevity of their Gilera Runner.

📋 Manual Details

Manual Coverage Summary:

Comprehensive service, repair, maintenance, and troubleshooting for Gilera Runner FX and FXR models (125cc and 180cc).

Estimated Page Count:

Hundreds of pages (specific number not provided, but described as extensive).

Type:

Service Repair Manual

Language:

English

File Format:

PDF

Download Availability:

Instant Download

Required Software:

Adobe PDF Reader, WinZip (for extraction)

Operating Systems:

All Versions of Windows & Mac

📖 Manual Coverage

Engine:

Detailed coverage of engine repair, tuning, and diagnostics.

Cooling Lubrication:

Comprehensive information on the cooling and lubrication systems.

Driveline Axle:

Tune-up and repair procedures for the driveline and axle components.

Transmission:

Detailed coverage of transmission/transaxle service and repair.

Fuel Throttle:

Service and adjustment procedures for the fuel system and throttle control.

Electrical:

Extensive coverage of electrical systems, including wiring diagrams and troubleshooting.

Suspension:

Repair and adjustment procedures for the suspension system.

Steering:

Detailed information on steering system maintenance and repair.

Brakes:

Comprehensive brake system service, repair, and adjustment.

Frame Body:

Information on frame and bodywork repair, inspection, and adjustment.

Maintenance Procedures:

Periodic maintenance, inspection, and adjustment procedures.

Troubleshooting:

Step-by-step instructions and detailed illustrations for troubleshooting various issues.

Repair Procedures:

Detailed repair instructions for all major components and systems.

General Information:

General information relevant to servicing and operating the vehicle.

Depth:

Covers from basic maintenance and inspection to in-depth repair and troubleshooting, suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Type:

Digital (PDF)

File Quality:

High-resolution, enabling clear printing and viewing.

Printable:

Yes

Savable:

Yes

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Two-stroke, liquid-cooled, single-cylinder

125Cc Displacement:

~124cc

180Cc Displacement:

~176cc

Power Output 125Cc Estimate:

Approximately 15-17 HP (varies by specific version and tuning).

Power Output 180Cc Estimate:

Approximately 20-24 HP (varies by specific version and tuning).

Carburetor Type 125Cc:

Likely Dell'Orto PHBH or similar 26-28mm carburetor.

Carburetor Type 180Cc:

Likely Dell'Orto PHBH or similar 28-30mm carburetor.

Fuel Delivery:

Carburetor, premix or oil injection system (manual will detail specific setup).

Oil Type Recommendation:

High-quality 2-stroke scooter oil (manual will specify API/JASO standards and viscosity).

🔧 Transmission

Type:

Automatic Continuously Variable Transmission (CVT)

Clutch:

Centrifugal automatic clutch.

Drive:

Belt drive to rear wheel.

Gear Reduction:

Integrated reduction gear unit.

📐 Dimensions

Length Estimate:

Approx. 1850-1900 mm

Width Estimate:

Approx. 700-750 mm

Height Estimate:

Approx. 1150-1200 mm

Dry Weight Estimate:

Approx. 110-130 kg

Fuel Tank Capacity Estimate:

Approx. 9-11 Liters

🛡️ Safety Features

Crash Test Data:

Not applicable for this type of vehicle in typical automotive crash test ratings.

Braking System Front:

Hydraulic disc brake (likely single or dual disc on FXR).

Braking System Rear:

Hydraulic disc brake.

Lighting:

Headlight, taillight, brake lights, turn signals (covered in electrical section).

Body Construction:

Steel frame with plastic body panels.

💡 Technology Features

Instrument Cluster:

Analog speedometer, tachometer (on some models), fuel gauge, indicator lights (covered in electrical section).

ABS Availability:

ABS was not a standard or widely available feature on these models during their primary production run. Manual will focus on mechanical braking systems.

Remote Features:

Likely includes immobilizer or remote start on later or higher spec models; manual will detail relevant systems.

🔧 Maintenance

Oil Change Interval:

Refer to manual for specific mileage/time intervals for engine oil, gearbox oil, and 2-stroke oil tank refills.

Spark Plug Replacement:

Refer to manual for recommended replacement intervals.

Air Filter Cleaning:

Refer to manual for recommended service intervals, dependent on operating conditions.

Coolant Type:

Ethylene glycol based antifreeze/coolant (manual will specify concentration and type).

Brake Fluid Type:

DOT 4 recommended (manual will confirm specific requirement).

Gearbox Oil Type:

Hypoid gear oil, SAE 80W/90 (manual will confirm specific API GL rating).

Common Wear Items:

CVT belt wear, variator rollers, clutch shoes, spark plugs, carburetor jets clogging, cooling system leaks, electrical connections corrosion.

Diagnostic Points:

Difficulty starting, poor acceleration, engine misfiring, overheating, brake fade, suspension noise (all covered in troubleshooting).

📚 Vehicle History

Manufacturer:

Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, known for performance and sporty models. It is part of the Piaggio Group.

Runner Development:

The Gilera Runner series was introduced in the mid-1990s and quickly became a benchmark for sporty scooters. The FX and FXR models represent the more powerful iterations, with the FXR typically featuring larger engines and upgraded components.

Production Years Estimate:

Mid-1990s to early 2000s (specific years for FX/FXR variants vary, but this manual likely covers models produced within this broad timeframe).

🏆 Awards & Recognition

Model Acclaim:

The Gilera Runner series was highly regarded for its performance and handling within the scooter market during its production era.

Manual Standard:

Complies with industry-standard documentation practices for service and repair manuals.