Gilera XRT 350 500 Four Stroke Motorcycle Service Repair Workshop Manual Download PDF

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Tipo: Motorcycle

Proveedor:

SKU: 86778

Etiquetas: Gilera Motorcycle Motorcycles XRT XRT 350 XRT 500

Variantes de producto

Descripción

The Gilera XRT 350 and XRT 500 represent a significant offering from the renowned Italian motorcycle manufacturer, known for its rich racing heritage and innovative engineering. These motorcycles, likely produced in the late 1980s to early 1990s, are characterized by their robust four-stroke, twin-cylinder engines and are designed for adventure-touring or dual-sport applications. With displacements of approximately 350cc and 500cc respectively, they offer a compelling blend of performance and versatility, appealing to riders seeking a capable and engaging machine for various terrains. The XRT line embodies Gilera's commitment to quality and performance, providing a unique riding experience. This factory service repair workshop manual provides comprehensive coverage for the Gilera XRT 350 and XRT 500 models. It details complete service, repair, and troubleshooting procedures, covering all major systems including the engine, drivetrain, chassis, braking, and electrical systems. The manual offers step-by-step instructions, diagnostic flowcharts, and highly detailed exploded diagrams and pictures, making it an invaluable resource for owners, independent repair shops, and technicians. Its extensive content ensures that users can perform routine maintenance, complex repairs, and troubleshooting with factory-level accuracy.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

XRT 350

Model Variant:

XRT 500

Vehicle Type:

Motorcycle

Codes

Engine Type Code:

Four Stroke

👋 Introduction

Market Position

Target Audience:

Gilera XRT 350/500 owners, independent motorcycle repair shops, enthusiasts seeking in-depth knowledge

Competitive Analysis

Manual Advantage:

Provides comprehensive factory-level detail often missing in generic online resources, enabling DIY repairs and informed maintenance

Key Features

Digital Format Benefits:

Instant download, accessible on multiple devices (computer, tablet, smartphone), searchable content

Content Integrity:

Full, unrestricted version of the factory service manual

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Complete Service, Repair, and Troubleshooting

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided but indicated as extensive)

Manual Type

Manual Classification:

Factory Service Repair Workshop Manual

Language

Language:

English (implied by product description)

Format

Delivery Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, tuning, carburetion/fuel injection, cooling, lubrication, ignition system, starting system, exhaust system

Drivetrain Systems:

Transmission overhaul, clutch operation and adjustment, final drive (chain/belt/shaft), gearbox maintenance

Chassis Systems:

Front suspension (forks, steering head bearings), rear suspension (shock absorbers, swingarm), frame integrity, wheel bearings

Braking Systems:

Front and rear brake system overhaul, hydraulic components, pad replacement, fluid bleeding, disc and caliper maintenance

Electrical Systems:

Wiring diagrams, lighting system, battery and charging system, starter motor, ignition coil testing, sensor diagnostics, instrument panel functions

Bodywork And Trim:

Fairing removal and installation, seat and tank components, body panel repair and fitment

Procedures Included

Maintenance Procedures:

Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, brake fluid changes, valve clearance checks

Troubleshooting Procedures:

Diagnostic flowcharts, common problem identification, electrical fault finding, engine performance issues, starting difficulties

Repair Procedures:

Step-by-step instructions for component replacement, engine rebuilds, transmission repairs, suspension servicing, electrical component repairs

Diagnostic Procedures:

Component testing methods, diagnostic codes (if applicable), electrical parameter checks

Technical Depth

Depth Of Information:

Highly detailed, step-by-step instructions with detailed photos and diagrams, suitable for professional mechanics and technicians

Diagram Quality:

Highly detailed exploded diagrams and pictures for clarity

📊 Manual Specifications

File Format

PDF Compatibility:

Fully compatible with Windows and MAC computers

Print Quality

Printable Pages:

Printable (single pages or entire manual)

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

Licensing

Usage License:

Lifetime use on unlimited devices, no expiry, no renewal fees

⚙️ Engine Specifications

Primary Engine

Engine Configuration:

Four-stroke, Twin-cylinder (likely V-twin, common for Gilera of this era)

Engine Displacement 350

Displacement 350Cc Variant:

Approximately 350cc (specific figures require manual lookup)

Engine Displacement 500

Displacement 500Cc Variant:

Approximately 500cc (specific figures require manual lookup)

Performance

Horsepower Range:

Estimated 30-40 HP for 350cc, 40-50 HP for 500cc (exact figures vary by specific model year and tuning)

Torque Output:

Specific torque figures not provided, detailed in manual

Fuel System

Fuel Delivery:

Carburetor(s) or early fuel injection (specifics vary by model year and variant)

Cooling System

Cooling Method:

Liquid-cooled (typical for performance-oriented Gilera models of this displacement)

🔧 Transmission

Standard

Gearbox Type:

Manual (likely 5 or 6-speed)

Features

Clutch Type:

Wet multi-plate (typical for motorcycles)

📐 Dimensions

Weights

Dry Weight Estimate:

Estimated 170-190 kg (specifics in manual)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A for motorcycles

Active Features

Braking System Type:

Disc brakes, front and rear (specific caliper configurations in manual)

Passive Features

Lighting System:

Headlight, taillight, turn signals (wiring and component details in manual)

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer, speedometer, fuel gauge, indicator lights (details on operation and troubleshooting in manual)

Driver Assistance

ABS Availability:

ABS was not common on motorcycles of this era; likely not present. Manual will confirm.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000-5,000 km or annually (detailed schedule in manual)

Valve Clearance Interval:

Typically 6,000-12,000 km (detailed schedule in manual)

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 or 15W-50 (specific Gilera recommendation in manual)

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (specific mixture ratio and type in manual)

Brake Fluid Type:

DOT 4 (typically specified for hydraulic brakes)

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, fork seals, battery, clutch plates (manual will detail inspection and replacement)

Potential Electrical Issues:

Wiring harness degradation, rectifier/regulator failure (manual's diagnostic section is crucial)

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italian motorcycle manufacturer with a racing heritage

Model Evolution

Xrt Lineage:

The XRT designation typically points to Gilera's adventure-touring or dual-sport motorcycles.

Production

Production Era:

Likely produced in the late 1980s to early 1990s (specific year range requires manual lookup).

🏆 Awards & Recognition

Recognitions

Historical Accolades:

Gilera motorcycles historically received acclaim for performance and design, though specific awards for the XRT 350/500 may require detailed historical research beyond this product description.