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Harley Davidson FL Shovelhead 1979 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FL Shovelhead Year: 1979 Generation Generation Designation: Shovelhead Era Codes Vin Prefix: 1HD1 👋 Introduction Market Position Market Segment: Classic American V-Twin Cruiser...
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Tipo: Motorcycle
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SKU: 484074
Harley Davidson FL Shovelhead 1979 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FL Shovelhead
Year:
1979
Generation
Generation Designation:
Shovelhead Era
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Market Segment:
Classic American V-Twin Cruiser
Competitive Analysis
Competitors 1979:
Other Harley-Davidson models, Indian (less prominent), and potentially some custom choppers of the era.
Key Features
Vehicle Appeal:
Iconic Shovelhead engine, classic styling, strong V-twin rumble, a cornerstone of motorcycle culture.
Manual Value Proposition
Manual Benefit:
Essential resource for maintaining, repairing, and restoring a vintage Harley-Davidson FL Shovelhead, preserving its iconic status and performance.
Manual Target Audience
Target Users:
Harley-Davidson FL Shovelhead owners, mechanics, restorers, and enthusiasts.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for 1979 Harley-Davidson FL Shovelhead motorcycles.
Secondary Coverage:
Troubleshooting, diagnostics, electrical schematics, wiring diagrams, and torque specifications.
Page Count
Estimated Pages:
300-500 (typical for this era's factory service manuals, actual may vary for PDF)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end (cylinder heads, valves, pistons, rings), bottom-end (crankshaft, connecting rods, bearings), timing, lubrication system.
Transmission:
4-speed gearbox, clutch assembly, primary drive, shifter linkage, lubrication.
Fuel System:
Carburetor (likely a Keihin Butterfly or Linkert), fuel lines, fuel tank, petcock, fuel pump (if applicable).
Electrical System:
Ignition system (points and condenser or early electronic), battery, charging system (generator/alternator, regulator), lighting, starter, horn, wiring diagrams.
Brakes:
Front and rear brake systems (likely drum brakes, potentially early disc front), master cylinders, brake lines, calipers, pads/shoes.
Suspension:
Front fork (leading axle, possibly hydraulic damping), rear shock absorbers, swingarm, wheel bearings.
Chassis And Frame:
Frame inspection, steering head bearings, swingarm pivot, wheel alignment.
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, controls, exhaust system.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacement, spark plug service, chain adjustment, lubrication points, tire pressure checks.
Diagnostics:
Troubleshooting common problems, diagnostic flowcharts, electrical system testing, engine performance checks.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilds and transmission overhauls.
Reassembly:
Detailed reassembly instructions with critical torque specifications and assembly sequences.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic fluid checks and adjustments to complete engine and transmission rebuilds, including electrical troubleshooting and carburetor tuning.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick access to specific information.
Print Quality
Print Readability:
Designed for clear printing, ensuring legibility of text and diagrams.
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Shovelhead
Engine Configuration:
Air-cooled, 45-degree V-twin
Displacement:
73.77 cu in (1209 cc)
Bore:
3.4375 in (87.31 mm)
Stroke:
4.25 in (107.95 mm)
Compression Ratio:
Approximately 8.0:1 (varies slightly by specific FL model and factory tuning)
Performance
Horsepower Approx:
60-70 HP (at crank, estimated, as factory figures were not always precise or standardized)
Torque Approx:
75-85 ft-lbs (at crank, estimated)
Fuel System
Carburetor Type:
Harley-Davidson Linkert (earlier models) or Keihin Butterfly (common from mid-70s onwards for FL)
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended.
Engine Internals
Valvetrain:
Overhead Valve (OHV)
Cylinder Construction:
Cast iron cylinders, aluminum alloy heads.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot shift, hand clutch.
Optional
Optional Transmission:
N/A for 1979 FL Shovelhead; 4-speed was standard.
Features
Primary Drive:
Duplex chain in oil bath primary case.
Final Drive:
Belt drive or chain drive depending on specific FL sub-model.
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula + (or equivalent 80W-90 gear oil, check manual for specifics)
📐 Dimensions
Exterior
Wheelbase:
Approximately 63.4 inches (1610 mm)
Length:
Approximately 92.3 inches (2344 mm)
Weights
Dry Weight:
Approximately 630-650 lbs (286-295 kg) depending on accessories.
Gross Vehicle Weight Rating:
Not typically specified by Harley-Davidson for this era in the same way as cars, but implies rider and cargo capacity.
Cargo
Cargo Capacity:
Minimal; often supplemented with saddlebags or luggage racks.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings as understood for cars do not apply in the same manner).
Active Features
Active Safety Features:
Mechanical braking systems.
Passive Features
Passive Safety Features:
Durable frame construction, rider skill and awareness.
Recall Information
Recalls:
Potential recalls for specific components would be detailed in manufacturer service bulletins, not typically covered in a standard service manual.
💡 Technology Features
Infotainment
Infotainment Systems:
None typically installed from the factory. Basic analogue instrumentation (speedometer, tachometer if equipped, oil pressure light, neutral indicator).
Driver Assistance
Driver Assistance Features:
None.
Connectivity
Connectivity Features:
None.
Lighting
Headlight Type:
Halogen sealed beam (standard).
Ignition
Ignition System Type:
Mechanical points and condenser, or early electronic ignition systems might have been retrofitted.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or 6 months (check specific manual for exact recommendation).
Primary Chain Tensioner Check:
Regular checks recommended, often around 5,000 miles.
Spark Plug Replacement:
Every 5,000-10,000 miles, depending on plug type and usage.
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 (or equivalent, check manual for specific API rating).
Engine Oil Capacity:
Approximately 4 US quarts (3.8 L).
Primary Chain Case Oil Type:
Harley-Davidson Formula + or equivalent 80W-90 gear oil.
Primary Chain Case Oil Capacity:
Approximately 1 US quart (0.95 L).
Transmission Oil Type:
Harley-Davidson Formula + or equivalent 80W-90 gear oil.
Transmission Oil Capacity:
Approximately 1 US pint (0.47 L).
Known Issues
Common Shovelhead Issues:
Oil leaks (especially from rocker boxes and crankcase seals), oil consumption, carburation issues (linkert or early keihin), points ignition tuning sensitivity, exhaust leaks, potential for oiling issues due to original design limitations.
Maintenance Recommendations:
Diligent adherence to lubrication schedules, regular tuning of ignition and carburetion, proactive replacement of worn seals to combat leaks.
📚 Vehicle History
Brand Heritage
Brand History:
Harley-Davidson, founded in 1903, is one of the oldest and most iconic motorcycle manufacturers in the world, known for its V-twin engines and American cruiser styling.
Model Evolution
Shovelhead Introduction:
The Shovelhead engine replaced the Panhead engine in 1966 and was produced until 1984, evolving through various configurations and displacements.
Fl Designation:
The 'FL' designation typically refers to Harley-Davidson's large frame models with the 74 cubic inch (1200cc) engine, often associated with the Electra Glide and other touring/cruiser variants.
Production
Production Period:
1966-1984 (Shovelhead engine); 1979 is a key year within this period.
Cultural Impact
Cultural Significance:
The Shovelhead era is deeply embedded in motorcycle culture, representing a period of American manufacturing strength and evolving motorcycle design, often associated with freedom and rebellion.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
The Shovelhead engine itself is an icon in motorcycle history, and the FL models of this era are celebrated for their classic styling and enduring appeal among collectors and riders.
Ratings
Owner Satisfaction:
High among enthusiasts who appreciate vintage motorcycles and the unique riding experience. Requires dedicated maintenance.
Certifications
Emission Certifications:
Pre-dates modern stringent emission control regulations; focus would be on basic mechanical function and tune.
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