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    Harley Davidson FLHR Road King 2010 Workshop Service Manual

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    The FLHR Road King, produced in 2010, represents a full-size American cruiser and touring motorcycle. Building on the Road King lineage that began in 1994, this model from the second...
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    Tipo: Motorcycle
    Proveedor:
    SKU: 75181
    The FLHR Road King, produced in 2010, represents a full-size American cruiser and touring motorcycle. Building on the Road King lineage that began in 1994, this model from the second generation emphasizes classic styling, a detachable windshield, wide handlebars, and comfortable seating for both rider and passenger, all powered by the iconic air-cooled Twin Cam 96 V-twin engine. Its design and features cater to long-distance touring riders and cruising enthusiasts who appreciate the distinctive V-twin rumble and the freedom associated with a rich heritage. This comprehensive workshop service manual provides in-depth coverage for the 2010 FLHR Road King. It details essential maintenance procedures, from routine oil changes and filter replacements to major repairs such as engine and transmission overhauls. The manual includes complete information on the engine mechanicals, fuel and ignition systems, transmission, drivetrain, chassis, suspension, brakes, and electrical systems, along with diagnostic charts and troubleshooting guides. With 726 pages of detailed instructions, technical specifications, and wiring diagrams, this manual serves as an indispensable resource for owners and technicians alike to ensure the proper maintenance, repair, and optimal performance of the vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Harley-Davidson
    Model:
    FLHR Road King
    Year:
    2010
    Generation
    Model Generation:
    Second Generation (FLHR models circa 1994-2011, with significant updates for 2008 onwards)
    Codes
    Chassis Code:
    FLHR
    👋 Introduction
    Market Position
    Market Segment:
    Full-size American cruiser, touring motorcycle.
    Competitive Analysis
    Competitors:
    Primarily competes with other large-displacement cruisers from American and Japanese manufacturers, such as Indian Chief, Victory Kingpin, and Honda Gold Wing (though Gold Wing is a different category of tourer).
    Key Features
    Distinctive Features:
    Detachable windshield, classic styling, wide handlebars, comfortable seating for rider and passenger, and the iconic Harley-Davidson V-twin rumble.
    Target Audience
    Primary Users:
    Long-distance touring riders, cruising enthusiasts, and owners who perform their own maintenance and repairs.
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Workshop Service Manual
    Language:
    English
    Format:
    PDF Download
    Page Count
    Page Count:
    726 pages
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Complete teardown, inspection, assembly, and troubleshooting for the Twin Cam 96 engine.
    Fuel System:
    Fuel injection (Electronic Sequential Port Fuel Injection - ESPFI), fuel pump, fuel filter, fuel tank, and lines.
    Ignition System:
    Ignition module, coils, spark plugs, and related sensors.
    Transmission Drivetrain:
    6-speed Cruise Drive transmission, clutch operation, primary drive, and final drive belt.
    Chassis Frame:
    Frame inspection, steering head bearings, and fork assembly.
    Suspension Front:
    Front fork disassembly, service, oil type, and specifications.
    Suspension Rear:
    Rear shock absorber adjustment and replacement.
    Brakes Front:
    Front brake caliper service, rotor inspection, master cylinder, and brake fluid specifications.
    Brakes Rear:
    Rear brake caliper service, rotor inspection, master cylinder, and brake fluid specifications.
    Electrical System:
    Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, and accessory circuits.
    Instruments Controls:
    Dashboard, gauges, switches, throttle control, and clutch/brake levers.
    Bodywork Fittings:
    Fender mounting, fuel tank removal, seat installation, fairing (if applicable), saddlebags, and windshield.
    Diagnostics Troubleshooting:
    Detailed diagnostic charts, symptom-based troubleshooting guides, and diagnostic trouble codes (DTCs).
    Procedures Included
    Routine Maintenance:
    Oil changes, filter replacements, air filter servicing, spark plug replacement, and lubrication points.
    Major Repairs:
    Engine rebuilds, transmission overhauls, brake system servicing, electrical component replacement.
    Component Replacement:
    Detailed instructions for replacing all major and minor components.
    Wiring Diagrams:
    Comprehensive electrical schematics for all systems.
    Technical Depth
    Depth Of Information:
    Extremely detailed, covering everything from basic checks to complete engine and transmission rebuilds, including factory specifications and torque values.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Print Quality:
    High-resolution, suitable for printing individual pages or the entire manual. Text is searchable.
    Binding Type
    Binding Type:
    Not applicable (Digital PDF Download)
    Paper Type
    Paper Type:
    Not applicable (Digital PDF Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Air-cooled, Twin Cam 96 V-twin
    Displacement:
    96 cubic inches (1584 cc)
    Bore X Stroke:
    3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
    Compression Ratio:
    9.2:1
    Valve Train:
    Pushrod-actuated overhead valves with hydraulic valve lifters, 2 valves per cylinder
    Performance
    Horsepower:
    Approx. 78 hp @ 5200 rpm (Manufacturer's estimate, actual may vary)
    Torque:
    Approx. 96 lb-ft @ 3500 rpm (Manufacturer's estimate, actual may vary)
    Fuel System
    Fuel Delivery:
    Electronic Sequential Port Fuel Injection (ESPFI)
    Fuel Type:
    Unleaded gasoline, minimum 91 octane (AKI)
    Oil System
    Oil Capacity:
    3.5 U.S. quarts (3.3 liters) with filter change
    Oil Type:
    Harley-Davidson Syn3 Full Synthetic Motorcycle Oil (or equivalent SAE 20W-50)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed Cruise Drive
    Primary Drive:
    Multiplate clutch, wet; chain drive to transmission
    Final Drive:
    Belt drive
    Features
    Clutch Type:
    Hydraulic, multi-plate wet clutch
    Transmission Fluid Type:
    Harley-Davidson Formula + Transmission & Primary Chain Case Lubricant (or equivalent SAE 50)
    Transmission Fluid Capacity:
    24 U.S. fl oz (0.71 liters)
    📐 Dimensions
    Exterior
    Length:
    92.5 in. (2350 mm)
    Width:
    39.0 in. (990 mm)
    Height:
    57.5 in. (1460 mm)
    Wheelbase:
    63.5 in. (1613 mm)
    Ground Clearance:
    5.1 in. (130 mm)
    Weights
    Dry Weight:
    705 lbs (320 kg)
    Wet Weight:
    740 lbs (336 kg) (Estimated)
    Gvwr:
    1322 lbs (600 kg)
    Cargo
    Fuel Capacity:
    5.0 U.S. gal. (19 L)
    Saddlebag Capacity:
    Approx. 1.5 cu ft total
    🛡️ Safety Features
    Ratings
    Safety Ratings:
    Motorcycles are not typically subjected to standardized crash test ratings like automobiles. Safety relies on rider skill, adherence to maintenance, and operational features.
    Active Features
    Braking System:
    Dual-disc front brakes, single disc rear brake. ABS (Anti-lock Braking System) was often an option for 2010 models and is detailed in the manual.
    Lighting:
    Halogen headlamp, LED taillight, turn signals, and brake lights for enhanced visibility.
    Passive Features
    Frame Construction:
    Steel frame and swingarm for structural integrity.
    Ergonomics:
    Comfortable rider triangle for reduced fatigue on long rides.
    💡 Technology Features
    Infotainment
    Audio System:
    Optional AM/FM/CD player with handlebar-mounted controls and speakers. Audio quality and features are basic by modern standards but functional for touring.
    Driver Assistance
    ABS:
    Anti-lock Braking System (ABS) was a factory option for 2010 FLHR models. The manual details its operation, diagnostics, and service.
    Connectivity
    Cruise Control:
    Electronic cruise control was a standard feature on the 2010 FLHR Road King, enhancing comfort on long highway rides.
    Instrumentation
    Gauge Cluster:
    Includes speedometer, tachometer, fuel gauge, voltage meter, and indicator lights. Diagnostics can often be accessed through the odometer display.
    🔧 Maintenance
    Service Intervals
    First Service:
    1,000 miles (1600 km) or 6 months, whichever comes first. Includes oil change, primary fluid check, inspection of controls, chassis components, and tire pressure.
    Subsequent Services:
    Every 5,000 miles (8,000 km) or 12 months. Includes oil change, primary fluid change, engine oil and filter change, inspection of all systems.
    Annual Service:
    Recommended annually, or every 5,000 miles, whichever comes first. Focuses on fluids, filters, and comprehensive inspection.
    Fluid Specifications
    Engine Oil:
    SAE 20W-50 (Harley-Davidson Syn3 recommended)
    Primary Chain Case Oil:
    SAE 50 (Harley-Davidson Formula + recommended)
    Transmission Oil:
    SAE 50 (Harley-Davidson Formula + recommended)
    Brake Fluid:
    DOT 4 (Check for ABS compatibility if equipped, manual will specify)
    Fork Oil:
    Harley-Davidson Fork Oil (Type E or equivalent, specific viscosity detailed in manual)
    Known Issues
    Common Wear Items:
    Clutch plates, brake pads, drive belt, tires, wheel bearings, and handlebar-mounted controls can show wear over time.
    Potential Engine Issues:
    While the Twin Cam 96 is robust, some early models experienced issues like cam chain tensioner wear. The 2010 models are generally more reliable, but the manual provides diagnostic steps for potential problems.
    Electrical Gremlins:
    As with many complex vehicles, intermittent electrical issues can arise, often related to wiring harness connections or sensor failures. The comprehensive wiring diagrams and troubleshooting section are crucial here.
    📚 Vehicle History
    Brand Heritage
    Brand Legacy:
    Harley-Davidson has a long and storied history dating back to 1903, synonymous with American motorcycle culture, freedom, and customization.
    Model Evolution
    Road King Lineage:
    The Road King model line was introduced in 1994, evolving from earlier large Harley-Davidson touring models. It emphasizes a more classic, stripped-down touring aesthetic compared to the Batwing fairing equipped models like the Electra Glide.
    2010 Updates:
    The 2010 FLHR Road King featured the established Twin Cam 96 engine, 6-speed transmission, and a refined chassis. Key features like the detachable windshield and classic styling remained central to its identity.
    Production
    Manufacturing Location:
    United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)
    🏆 Awards & Recognition
    Recognitions
    Brand Awards:
    Harley-Davidson motorcycles frequently receive accolades for their styling, rider experience, and brand loyalty. Specific awards for the 2010 FLHR are not typically highlighted as much as overall brand recognition.
    Ratings
    Owner Satisfaction:
    Harley-Davidson generally enjoys high owner satisfaction ratings, driven by brand loyalty and the ownership experience.
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