Harley Davidson FLHR Road King 2013 Workshop Service Manual

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The 2013 FLHR Road King is a full-size cruiser designed for riders who appreciate classic styling, comfort, and long-distance touring capability. Built upon the early phase of the Project RUSHMORE...

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Tipo: Motorcycle

Proveedor:

SKU: 75184

Etiquetas: 2013 FLHR Road King Harley Davidson Misc Motorcycle Motorcycles

Variantes de producto

Descripción

The 2013 FLHR Road King is a full-size cruiser designed for riders who appreciate classic styling, comfort, and long-distance touring capability. Built upon the early phase of the Project RUSHMORE platform, this model features a torque-rich, air-cooled Twin Cam 103™ V-twin engine, displacing 1690 cc, delivering ample power for the open road. Its iconic aesthetic is characterized by a large windshield, comfortable seating, and convenient saddlebag storage, making it a versatile machine for both daily riding and extended journeys. The engineering quality and reliability synonymous with the brand are evident in its robust construction and enduring performance. This comprehensive Workshop Service Manual provides detailed guidance for the repair and maintenance of the 2013 FLHR Road King. Covering mechanical and electrical systems, the manual includes in-depth procedures for engine, fuel, ignition, transmission, brakes, suspension, and electrical systems, along with bodywork and wheel/tire service. It offers step-by-step troubleshooting guides for common faults, detailed repair procedures for all major components, and essential technical specifications, including torque values and clearances. This manual is an indispensable resource for owners, mechanics, and technicians aiming to ensure the optimal performance, longevity, and safe operation of their Road King.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHR Road King

Year:

Model Code:

Generation

Platform:

Project RUSHMORE (Early Phase)

👋 Introduction

Market Position

Segment:

Full-size cruiser, touring motorcycle.

Target Audience:

Riders seeking classic styling, comfort, and touring capability.

Competitive Analysis

Competitors:

Indian Chief, Victory Cross Country, Honda Gold Wing (though more touring focused).

Key Features

Styling:

Classic Harley-Davidson aesthetic, chrome accents, large windshield, comfortable rider and passenger seating.

Performance:

Torque-rich V-twin engine, comfortable ride for long distances.

Touring Capability:

Ample storage via saddlebags, comfortable ergonomics for extended rides.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical and electrical systems for Harley-Davidson FLHR Road King 2013 model.

Diagnostic Coverage:

Troubleshooting procedures for common faults and system malfunctions.

Maintenance Coverage:

Scheduled maintenance, fluid changes, lubrication, and general upkeep.

Repair Coverage:

Detailed repair procedures for all major components and systems.

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Purpose:

Repair and Maintenance

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, timing, valve adjustments, piston and cylinder inspection, crankshaft and connecting rod procedures.

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel pressure testing, fuel tank service.

Ignition System:

Ignition module, spark plugs, ignition coils, timing verification.

Transmission Drivetrain:

5-speed Cruise Drive transmission, clutch service, primary drive, final drive belt inspection and tensioning, drive sprocket replacement.

Brakes:

Brake system diagnostics, hydraulic lines, brake calipers, master cylinders, brake pad replacement, rotor inspection, bleeding procedures.

Suspension:

Front fork service, fork seal replacement, rear shock absorber adjustment and replacement, swingarm inspection.

Electrical System:

Wiring diagrams, battery service, charging system (alternator, regulator), starting system (starter motor), lighting, instrumentation, security system.

Bodywork Chassis:

Frame inspection, fairing removal and installation, fuel tank removal, seat service, fenders, saddlebags.

Wheels Tires:

Wheel bearing service, tire inspection and replacement, tubeless tire repair.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug replacement, lubrication points.

Engine Repair:

Top-end rebuilds, cylinder head service, piston ring replacement, complete engine overhaul.

Transmission Repair:

Clutch plate replacement, transmission gear inspection, bearing replacement, seal replacement.

Electrical Troubleshooting:

Diagnostic charts, fault code lookup, wiring harness repair, sensor testing.

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for various symptoms and fault codes.

Component Replacement:

Detailed instructions for replacing common wear items and components.

Technical Depth

Depth:

Comprehensive, from basic checks to full engine and transmission rebuilds.

Diagnostic Level:

Advanced diagnostics utilizing dealer-level information and procedures.

Torque Specifications:

Detailed torque values for all critical fasteners.

Clearances:

Specific measurements for valve lash, bearing clearances, and other critical tolerances.

📊 Manual Specifications

File Format

Format:

Searchable:

Yes (typically)

Printable:

Print Quality

Quality:

High-resolution digital reproduction of original factory documentation.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103™ V-twin

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)

Compression Ratio:

9.6:1

Torque Peak:

Approx. 101 ft-lbs @ 3500 RPM (specifications may vary slightly by region and tuning)

Cooling System:

Air-cooled

Performance

Horsepower:

Not officially quoted by Harley-Davidson, but estimated around 85-90 HP.

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline

Fuel Capacity:

6.0 US gal (22.7 L)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive®

Features

Clutch Type:

Multi-plate, wet, hydraulic actuation

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

📐 Dimensions

Exterior

Length:

93.2 in. (2367 mm)

Seat Height Laden:

27.4 in. (696 mm)

Ground Clearance:

5.1 in. (130 mm)

Weights

Dry Weight:

Approx. 720 lbs (327 kg)

Weight In Running Order:

Approx. 768 lbs (348 kg)

Gross Vehicle Weight Rating:

1260 lbs (572 kg)

Cargo

Saddlebag Volume:

Approx. 1.7 cu ft per saddlebag

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not Applicable (Motorcycle, no formal government crash test ratings like cars).

Active Features

Brakes:

Standard front and rear disc brakes. Optional ABS available on certain configurations.

Passive Features

Lighting:

Halogen headlight, LED taillight and brake lights, front and rear turn signals.

Security:

Factory-installed Smart Security System with hands-free fob.

💡 Technology Features

Infotainment

Audio System:

Optional Harley-Davidson Advanced Audio System with AM/FM, CD player, and CB/intercom capability. Features integrated handlebar controls.

Display:

Analog gauges for speedometer, tachometer, fuel level, oil pressure, and voltage. LCD screen for odometer, trip meter, gear indication, and diagnostics.

Driver Assistance

Optional Anti-lock Braking System (ABS).

Connectivity

Cruise Control:

Standard Electronic Cruise Control.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months.

Primary Chain Case Oil:

Every 10,000 miles (16,000 km).

Transmission Oil:

Every 10,000 miles (16,000 km).

Air Filter Cleaning:

Inspect every 5,000 miles (8,000 km); clean or replace as needed.

Spark Plug Replacement:

Every 10,000 miles (16,000 km).

Brake Fluid Flush:

Every 24 months.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (SAE 20W-50) or equivalent V-twin motorcycle oil meeting Harley-Davidson performance specifications.

Primary Chain Case Fluid:

Harley-Davidson Formula + (SAE 50) or equivalent.

Transmission Fluid:

Harley-Davidson Formula + (SAE 50) or equivalent.

Brake Fluid:

DOT 4 (refer to manual for specific type, typically non-silicone based for ABS systems if equipped).

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, drive belt, fork seals, wheel bearings.

Engine Considerations:

While generally robust, the Twin Cam 103™ can benefit from proper oil maintenance to ensure longevity. Cam chain tensioner wear is a known concern in earlier Twin Cam engines, though generally less critical in 2013 models compared to pre-2007.

Electrical Considerations:

Some owners have reported occasional issues with the security system fob or charging system components, often related to routine wear or battery condition.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson boasts a long and rich history of motorcycle manufacturing dating back to 1903.

Model Evolution

Road King Lineage:

The Road King line has been a staple of the Harley-Davidson lineup, evolving from earlier touring models, emphasizing comfort and classic styling.

Twin Cam Era:

The 2013 model features the Twin Cam 103™ engine, a significant upgrade offering more torque and power over earlier Evolution Big Twin engines.

Project Rushmore Influence:

While the full Project RUSHMORE suite of upgrades was introduced in 2014, the 2013 models were on the cusp of these advancements, and some foundational elements were present.

Production

Manufacturing Location:

York, Pennsylvania, USA and Milwaukee, Wisconsin, USA

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Harley-Davidson Road King has consistently been recognized for its blend of classic styling and comfortable touring, often cited as a benchmark in the cruiser touring segment.

Ratings

Owner Satisfaction:

Generally high owner satisfaction, particularly for its comfort, engine performance, and iconic styling.

Certifications

Emissions:

Meets EPA and California emissions standards for the model year.