Harley Davidson FLHRS Road King Custom 2004 Factory Manual

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This manual covers the FLHRS Road King Custom from 2004, a model built on the robust Big Twin platform. Renowned for its classic styling and touring capabilities, the FLHRS offers...

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Tipo: Motorcycle

Proveedor:

SKU: 64559

Etiquetas: 2004 FLHRS Road King Custom Harley Davidson Motorcycle Motorcycles Softail

Variantes de producto

Descripción

This manual covers the FLHRS Road King Custom from 2004, a model built on the robust Big Twin platform. Renowned for its classic styling and touring capabilities, the FLHRS offers a distinctive riding experience, featuring a 1450cc (96 cubic inches) engine, a 5-speed transmission, and cruise control as standard. Its engineering prioritizes reliability and performance, making it a popular choice for long-distance journeys and custom enthusiasts. This comprehensive factory service repair manual in English provides detailed guidance on all aspects of the FLHRS, including engine, drivetrain, chassis, and electrical systems. It offers step-by-step procedures for maintenance, repair, and diagnostics, supported by numerous illustrations and wiring diagrams. The manual is designed to empower owners and professional technicians alike, enabling them to effectively maintain, troubleshoot, and repair the motorcycle, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHRS Road King Custom

Year:

Generation

Platform:

Harley-Davidson Big Twin

Codes

Model Code:

FLHRS

👋 Introduction

Market Position

Target Audience:

Harley-Davidson FLHRS Road King Custom 2004 owners and independent mechanics

Competitive Analysis

Manual Source:

Actual Genuine Repair Service Factory Manuals (NOT 3rd party)

Key Features

Benefits:

Empowers owners to perform maintenance and repairs, understand their motorcycle, save on labor costs, communicate effectively with mechanics

Content Depth:

Covers every detail, providing knowledge equivalent to factory-trained technicians

Value Proposition

Cost Savings:

Potential to save $50-$60 per hour on shop labor costs by performing DIY servicing

📋 Manual Details

Coverage Areas

Primary Focus:

Service, Repair, Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Wiring Diagrams

Page Count

Estimated Pages:

Hundreds (precise number not specified, but comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

File Format

Format:

Compatibility:

Windows, Mac

Readability:

Requires Adobe PDF Reader

Print Quality

Printability:

Printable without restriction (entire manual or selected pages)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant download link upon payment completion

Searchability

Text Search:

Searchable PDF functionality

📖 Manual Coverage

Systems Covered

Engine:

Engine (general), Engine Lubrication System, Engine Management Systems, Engine Removal/Installation

Drivetrain:

Clutch, Transmission, Drive, Final Drive

Chassis:

Chassis, Frame, Steering, Suspension, Wheels, Tires, Brakes

Electrical:

Electrical System, Wiring Diagrams, Fuel System

Cooling:

Cooling System (if applicable to engine variant)

Bodywork:

Bodywork, fairings (if applicable), fenders, fuel tank, saddlebags

Instrumentation:

Gauges, warning lights, and their function

Procedures Included

Maintenance:

Routine Maintenance, Service Intervals, Fluid Checks and Replacements

Repair:

Step-by-step repair procedures for all covered systems, component replacement, rebuilding

Diagnostics:

Troubleshooting common fault symptoms, diagnosing engine issues, electrical troubleshooting, part testing techniques

Tuning:

Tuning procedures

Electrical Diagnostics:

Detailed troubleshooting and electrical service procedures combined with detailed wiring diagrams

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional technicians and experienced owners

Illustrations:

Includes detailed illustrations, drawings, photos, enlarged insets, and diagrams

Guidance:

Step-by-step instructions, notes, cautions, warnings, numbered instructions

⚙️ Engine Specifications

Primary Engine

Engine Type:

Harley-Davidson Twin Cam 88 (likely, based on model year and family)

Displacement:

1450cc (96 cubic inches) - Standard for Twin Cam 88

Performance

Horsepower:

Specifications would be detailed within the manual; typically around 65-70 HP for this era's Twin Cam

Torque:

Specifications would be detailed within the manual; typically around 80-85 lb-ft for this era's Twin Cam

Fuel System

Fuel Delivery:

Fuel Injection (likely Electronic Sequential Port Fuel Injection - ESPFI)

Fuel Type:

Unleaded gasoline (refer to manual for specific octane rating requirements)

Engine Management Systems

System Type:

Engine management systems analysis

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Optional

Transmission Type:

N/A for this model

Features

Drive System:

Belt drive

Clutch Type:

Wet, multi-plate

📐 Dimensions

Exterior

Wheelbase:

Approx. 63.4 inches (1610 mm)

Seat Height:

Approx. 27.1 inches (688 mm)

Weights

Dry Weight:

Approx. 675 lbs (306 kg)

Gross Vehicle Weight Rating Gvwr:

Specifications would be detailed within the manual

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A for motorcycles in typical automotive crash rating systems

Active Features

Braking System:

Hydraulic disc brakes (front and rear)

Passive Features

Lighting:

Halogen headlight, LED taillight, turn signals

💡 Technology Features

Infotainment

Audio System:

Optional (if equipped, typically AM/FM radio with cassette or CD player)

Driver Assistance

Cruise Control:

Standard on Road King Custom models

Connectivity

Diagnostics:

Manual facilitates understanding of diagnostic codes and system behavior

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 2,500-5,000 miles or annually

Major Service:

Refer to manual for scheduled inspections and tune-ups

Fluid Specifications

Engine Oil Type:

Refer to manual for specific Harley-Davidson recommended oil (e.g., Harley-Davidson SYN3 or equivalent SAE 20W-50 motorcycle oil)

Primary Chain Case Oil:

Refer to manual for specific Harley-Davidson primary lubricant

Transmission Fluid:

Refer to manual for specific Harley-Davidson transmission lubricant

Brake Fluid:

DOT 4 (refer to manual for specific confirmation and bleeding procedures)

Known Issues

Common Concerns:

Manual would detail known issues and their solutions. Common areas for this era could include primary compensator nut, rear cylinder oiling issues (if not addressed), and electrical connectors/harness integrity.

📚 Vehicle History

Brand Heritage

Manufacturer:

Harley-Davidson Motor Company, founded in 1903

Model Evolution

Road King Lineage:

The Road King line has been a staple of Harley-Davidson's touring lineup, evolving from classic styling cues to incorporate modern technology. The 'Custom' variant typically featured unique styling elements like a lowered profile, different handlebars, and specific paint schemes.

Production

Manufacturing Location:

United States (primarily Milwaukee, Wisconsin and York, Pennsylvania)

🏆 Awards & Recognition

Recognitions

Model Specific:

While no specific awards are listed for the manual itself, Harley-Davidson motorcycles of this era were widely recognized for their style, performance, and touring capability within the cruiser segment.