Target Audience:
Owners of 2004 Harley-Davidson FLHRS Road King Custom seeking to perform maintenance, repairs, and diagnostics.
Product Positioning:
Positioned as an essential resource for owners and technicians, offering factory-level detail for the 2004 Harley-Davidson FLHRS Road King Custom.
Value Proposition:
Provides a cost-effective alternative to professional servicing by offering complete factory repair information, enabling DIY maintenance and repair.
Manual Features:
Hundreds of pages, detailed illustrations/photos, step-by-step instructions, notes/cautions/warnings, numbered instructions, troubleshooting guides, wiring diagrams.
Systems:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram
Engine Lubrication System:
Detailed procedures and specifications for the engine's oil circulation, pump, filter, and lubrication pathways.
Clutch System:
Covers clutch operation, adjustment, maintenance, and repair procedures for the clutch assembly.
Drive System:
Information related to the drivetrain, including belt drives or other drive components.
Final Drive System:
Maintenance and repair procedures for the final drive mechanism, typically a belt drive on this model.
Suspension System:
Details on front fork and rear shock absorber service, adjustment, and component replacement.
Steering System:
Procedures for steering head bearing maintenance, adjustments, and potential replacement.
Frame Structure:
Information on frame inspection, alignment checks, and potential repair considerations.
Chassis Components:
Covers all aspects of the motorcycle's chassis, including frame, suspension, steering, wheels, and brakes, providing comprehensive service information.
Procedures:
Step-by-step repair and service instructions, troubleshooting, diagnosis (especially electrical), disassembly and reassembly guidance
Electrical Diagnostics:
Extensive coverage of electrical system troubleshooting, diagnosis of faults, and repair procedures, integrated with detailed wiring diagrams.
Rebuild Procedures:
The manual's focus on complete disassembly of the machine indicates that detailed rebuild procedures for major components are included.
Depth:
Complete factory service level, suitable for do-it-yourselfers and experienced mechanics, covering detailed disassembly and repair
Illustration Detail:
Includes hundreds of photos and illustrations, with enlarged insets for detailed part examination, aiding in complex procedures.
Instruction Format:
Numbered instructions and detailed substeps ensure clarity and accuracy during repair procedures.
Critical Information Highlight:
Notes, cautions, and warnings are strategically placed throughout each chapter to emphasize critical information and prevent errors.
Compatibility:
Works under all PC-based Windows operating systems and Mac
Additional Use:
Can be burned to CD-ROM after downloading.
Requirements:
Adobe PDF Reader is required to view and use the downloaded manual.
Printability:
Printable in its entirety or specific pages without restriction
Page Organization:
Features a numbered table of contents for easy navigation and quick information retrieval.
Binding:
N/A (Digital Download - printable)
Paper Type:
N/A (Digital Download - printable)
Engine Type:
V-Twin, Air-Cooled (likely Twin Cam 88 or similar, specific displacement not detailed in product info but common for the era)
Engine Family:
Likely Twin Cam 88 or Twin Cam 96 variant, common for Harley-Davidson touring models of this period. (Exact engine displacement not explicitly stated in product info but implied by model).
Engine Details:
The manual covers detailed engine diagnostics, repair procedures, and component specifics, implying in-depth coverage of performance-related aspects.
Fuel System Coverage:
Comprehensive coverage of the fuel system, including components, diagnosis, and repair.
Engine Management:
Covers ignition timing, fuel injection/carburetion system (depending on specific configuration), and related electronic controls if applicable for 2004.
Safety Features Coverage:
While not directly a safety rating, the manual covers brake systems and electrical safety, which are crucial for operational safety.
Braking System:
Covers the hydraulic braking system, including components like master cylinders, calipers, rotors, and fluid service.
Maintenance Schedule:
The manual provides detailed maintenance procedures, which inherently includes information for establishing and following service intervals for various components.
Critical Maintenance Points:
Highlights key maintenance tasks such as spark plug replacement, air filter service, drive belt inspection, and fluid changes at recommended intervals.
Fluid Types:
The manual will specify required fluids for the engine oil, transmission, primary drive, and brake systems, along with capacities and change intervals.
Engine Oil Specification:
The manual will specify the correct SAE viscosity grade (e.g., 20W-50) and Harley-Davidson approved oil types for the V-twin engine.
Transmission Fluid Specification:
Specifies the correct type and viscosity for the transmission, often a dedicated gear oil.
Primary Drive Fluid Specification:
Details the specific clutch-specific fluid or oil required for the primary drive system.
Brake Fluid Specification:
Recommends the correct DOT fluid type (e.g., DOT 4) for the hydraulic brake system.
Troubleshooting Focus:
The manual's detailed troubleshooting section, particularly for the electrical system, will help diagnose and address common issues specific to the 2004 FLHRS.
Brand Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and cruiser motorcycles.
Road King Evolution:
The Road King line has been a staple in Harley-Davidson's touring and cruiser segment, with the 'Custom' variant offering specific aesthetic and ergonomic enhancements over the years.
Production Era:
The 2004 model year falls within the era of the Twin Cam engine platform, which began in 1999 for Big Twin models.
