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Harley Davidson FLHRS Road King Custom 2006 Service Manual

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This manual covers the 2006 FLHRS Road King Custom, a cruiser motorcycle renowned for its classic styling and touring capabilities. Built upon a rich heritage dating back to 1903, the...
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Tipo: Motorcycle
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SKU: 64499
Harley Davidson FLHRS Road King Custom 2006 Service ManualHarley Davidson FLHRS Road King Custom 2006 Service ManualHarley Davidson FLHRS Road King Custom 2006 Service ManualHarley Davidson FLHRS Road King Custom 2006 Service Manual
This manual covers the 2006 FLHRS Road King Custom, a cruiser motorcycle renowned for its classic styling and touring capabilities. Built upon a rich heritage dating back to 1903, the Road King line, introduced in 1994, offers a blend of iconic design and functional performance. The FLHRS variant specifically features custom detailing, often with unique paintwork and a lowered stance, reflecting a commitment to rider experience and customization. This comprehensive guide is designed for owners seeking to maintain, repair, and understand their 2006 FLHRS Road King Custom, ensuring its continued reliability and performance. This workshop service repair manual provides complete factory-level information for the 2006 FLHRS Road King Custom. It details engine systems, drivetrain, chassis, and electrical systems, offering step-by-step instructions for scheduled maintenance, fluid changes, component inspections, and complete disassembly and reassembly. The manual includes troubleshooting guides for mechanical and electrical issues, supported by hundreds of photos and illustrations. Its scope covers everything from basic upkeep and fluid specifications to advanced engine rebuilds and steering maintenance, making it an invaluable resource for both owners and professional technicians aiming to preserve the integrity and functionality of their motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRS Road King Custom
Year:
2006
Codes
Model Code:
FLHRS
👋 Introduction
Market Position
Target Audience:
Owners of 2006 Harley-Davidson FLHRS Road King Custom seeking to perform maintenance, repairs, or diagnostics.
Vehicle Type:
Cruiser Motorcycle
Competitive Analysis
Value Proposition:
Provides official factory-level repair information, saving owners significant costs compared to dealership service, and offers a complete solution for vehicle upkeep.
Key Features
Key Features:
Hundreds of pages, detailed step-by-step instructions, numerous photos and illustrations, troubleshooting guides, electrical system diagnostics, printable format.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service and Repair
Page Count
Estimated Page Count:
Hundreds (precise number not specified, but indicated as extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine (general), Fuel System, Cooling System, Engine Lubrication System, Engine Removal/Installation
Drivetrain Systems:
Clutch, Drive, Transmission, Wheels/Tires, Final Drive
Chassis Systems:
Chassis, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagram
General Information:
Covers vehicle identification, safety precautions, general maintenance guidelines.
Chassis Components:
Frame construction, suspension fork and shock absorber service, wheel bearing and steering head bearing maintenance.
Drive System:
Drive belt inspection, tension adjustment, and replacement procedures.
Fuel System Components:
Fuel pump, fuel filter, fuel lines, fuel tank, and carburetor/injector cleaning and service.
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Component Inspections
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of all major components.
Diagnostic Procedures:
Troubleshooting for mechanical and electrical issues.
Electrical Troubleshooting:
Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, component replacement, and reassembly, including torque specifications.
Suspension Service:
Fork seal replacement, rear shock absorber adjustment and replacement, and related component servicing.
Steering Maintenance:
Steering head bearing adjustment, lubrication, and replacement.
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced repair and diagnostics, suitable for both DIY enthusiasts and professional mechanics.
Illustrations:
Hundreds of photos and illustrations guide the user through each procedure.
Instructions Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings.
Troubleshooting Guide:
Dedicated troubleshooting sections to diagnose common and uncommon problems across all major systems.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Works under all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction, allowing for selective or complete printing.
Binding Type
Binding Type:
Digital (Downloadable, Burnable to CD-ROM)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Air-Cooled (likely Twin Cam 88 or 96 based on year, though specific engine variant not explicitly stated in product info)
Performance
Displacement:
Typically 1450cc (88 cubic inch) or 1584cc (96 cubic inch) for this era of Road King models. Manual coverage would detail specific displacement for the FLHRS.
Torque:
Specifications will be provided in the manual based on engine displacement (e.g., torque figures for Twin Cam 88 or 96 engines).
Fuel System
Fuel Delivery:
EFI (Electronic Fuel Injection) is standard for 2006 models, covering fuel pump, injectors, and throttle body.
Carburetor Vs Efi:
While early models might have had carburetors, 2006 models of the Road King are typically fuel-injected (EFI). The manual will cover the specific system fitted.
Engine Type
Cooling Method:
Air-Cooled (primary cooling), with details on any oil cooling systems if applicable to the specific engine variant.
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive Manual Transmission
Optional
Optional Transmission:
N/A for factory specification
Features
Transmission Features:
Clutch operation, gear selection, transmission fluid specifications and service.
📐 Dimensions
Exterior
Wheelbase:
Approximately 64.5 inches (1638 mm) - common for Road King models.
Length:
Approximately 93.1 inches (2365 mm) - typical for Road King models.
Seat Height:
Around 26.1 inches (663 mm) - unladen, typical for Road King models.
Weights
Dry Weight:
Around 728 lbs (330 kg) - typical for Road King Custom variants.
Gross Vehicle Weight Rating:
Manual will detail GVWR and payload capacity.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual covers brake system inspection, fluid replacement, caliper service, and bleeding procedures.
💡 Technology Features
Infotainment
Audio System:
Many Road King Custom models were equipped with optional or standard audio systems, including radio and speakers. Manual covers electrical system relevant to these components.
Driver Assistance
Lighting:
Headlight, tail light, turn signals, and auxiliary lighting systems, all detailed in the electrical section and wiring diagrams.
Connectivity
Diagnostics Interface:
The manual provides the technical knowledge to work with diagnostic port (if applicable) for error code retrieval and system analysis.
🔧 Maintenance
Service Intervals
First Service:
Typically 1,000 miles (1,600 km) for initial break-in service, including oil change and inspection. Manual will detail all intervals.
Tire Pressure:
Manual will specify recommended tire pressures for front and rear tires.
Fluid Specifications
Engine Oil:
Manual will specify Harley-Davidson recommended engine oil viscosity (e.g., 20W50) and specific Harley-Davidson oil part numbers.
Primary Chain Case Oil:
Manual will specify appropriate primary chaincase lubricant type and capacity.
Transmission Oil:
Manual will specify Harley-Davidson transmission lubricant specifications and capacity.
Brake Fluid:
Manual will specify DOT 4 brake fluid for hydraulic systems.
Fork Oil:
Manual will specify fork oil type and quantity.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, primary chain tensioner (especially on earlier models), and potential battery maintenance are common considerations.
Electrical Gremlins:
Manual's detailed wiring diagrams and diagnostic procedures are crucial for addressing potential electrical issues common in older motorcycles.
Maintenance Schedule
Comprehensive Schedule:
Manual details specific service intervals for engine oil changes, filter replacements, spark plugs, drive belt inspection, brake system checks, and more.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, established in 1903, is synonymous with American V-twin motorcycles, cruisers, and touring bikes, known for their customization and rider community.
Model Evolution
Road King Heritage:
The Road King line, introduced in 1994, offers a classic cruiser aesthetic with touring capabilities, evolving through various engine and styling updates.
Production
Production Era:
The FLHRS Road King Custom represents a specific styling variant of the Road King, often featuring custom paint, lowered suspension, and unique detailing.
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