Harley Davidson FLHTC Electra Glide Classic Motorcycle 2005 Service Repair Workshop Manual Pdf

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC Electra Glide Classic Year: 2005 Product Type: Service Repair Workshop Manual Format: Digital Download (PDF) 👋 Introduction Market Position Vehicle Segment: Full-size...

26 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 508094

Etiquetas: 2005 FLHTC Electra Glide Classic Harley Davidson Misc Motorcycle Motorcycles

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTC Electra Glide Classic

Year:

Product Type:

Service Repair Workshop Manual

Format:

Digital Download (PDF)

👋 Introduction

Market Position

Vehicle Segment:

Full-size touring motorcycle.

Key Target Audience:

Long-distance touring riders, requiring comfort, storage, and a robust platform.

Competitive Analysis

Primary Competitors:

Honda Gold Wing, Indian Roadmaster (historical context), BMW R series touring variants.

Key Features

Model Identity:

Flagship touring model for Harley-Davidson, emphasizing comfort, amenities, and carrying capacity.

Touring Amenities:

Large fairing with windscreen, integrated saddlebags, and optional Tour-Pak for substantial luggage storage.

Engine Platform:

Utilizes the Harley-Davidson Twin Cam 88 engine, known for its torque and distinctive V-twin character.

Manual Value Proposition

Value For Owner:

Essential tool for owners performing maintenance, repairs, and diagnostics, saving on dealership costs.

Value For Technician:

Provides definitive factory procedures, specifications, and troubleshooting guides.

📋 Manual Details

Coverage Areas

Primary Coverage:

2005 Harley-Davidson FLHTC Electra Glide Classic Motorcycle

Secondary Coverage:

May include related models with shared components from the FLHT family for the era.

Page Count

Estimated Page Count:

High (typically 600-900+ pages for Harley-Davidson factory service manuals of this era)

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, assembly, and tuning for Twin Cam 88 engines.

Fuel System:

Carburetor (Keihin CV) or Fuel Injection (EFI) system diagnostics, repair, and adjustment.

Ignition System:

Ignition module, coils, spark plugs, wiring, and timing procedures.

Transmission Drivetrain:

Gearbox (5-speed Cruise Drive), clutch, primary drive, final drive belt, and related components.

Electrical System:

Battery, charging system (alternator/stator, regulator/rectifier), starting system, lighting, instruments, and accessories.

Chassis Suspension:

Frame, front fork (including hydraulic damping), rear shock absorbers, swingarm, and wheel bearings.

Braking System:

Front and rear disc brakes, hydraulic lines, calipers, master cylinders, and fluid specifications.

Bodywork Fittings:

Fairing, saddlebags, tour-pak, seats, fuel tank, fenders, and related trim components.

Cruise Control:

Operation, diagnostics, and repair of the electronic cruise control system.

Audio System:

Factory radio, speakers, and wiring for the audio system.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain/belt adjustment, tire pressure, brake inspections, and lubrication.

Troubleshooting Diagnostics:

Systematic diagnostic procedures, fault code interpretation (if applicable), and symptom-based troubleshooting.

Engine Repair:

Top-end rebuilds (cylinder heads, pistons), bottom-end overhauls, camshafts, and valve adjustments.

Transmission Repair:

Clutch replacement, gearset inspection and repair, and primary drive maintenance.

Electrical Diagnostics:

Wiring diagrams, component testing, and repair of electrical faults.

Suspension Adjustment:

Front fork service, rear shock adjustment, and fork seal replacement.

Brake System Maintenance:

Brake fluid flush, pad replacement, caliper service, and bleeding procedures.

Bodywork Refurbishment:

Fairing removal/installation, saddlebag and tour-pak servicing, and minor bodywork repairs.

Special Tool Usage:

Identification and instructions for using specialized Harley-Davidson tools required for specific repairs.

Technical Depth

Depth Of Coverage:

Comprehensive, covering from basic maintenance to complete engine and drivetrain rebuilds.

Diagnostic Capability:

Detailed diagnostic charts and procedures for identifying and resolving common and complex issues.

Technical Data:

Precise torque specifications, clearances, fluid capacities, and electrical schematics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text, allowing for quick information retrieval.

Print Quality

Digital Quality:

High resolution, suitable for viewing on screen and printing specific pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Licensing

Licensing Terms:

No expiry dates, one-time purchase for access.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin

Engine Family:

Twin Cam 88

Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valves (OHV), two valves per cylinder, pushrod actuated.

Camshafts:

Hydraulic lifters, single camshaft with chain drive (timing procedures detailed).

Performance

Horsepower Rating:

Approx. 65-70 HP (at crankshaft, estimated for 2005 models, specific data in manual)

Torque Rating:

Approx. 75-80 lb-ft (at crankshaft, estimated for 2005 models, specific data in manual)

Fuel System

Fuel Delivery:

Keihin CV 40mm Carburetor or Electronic Fuel Injection (EFI) system.

Fuel Type Recommendation:

87-octane unleaded gasoline (or as specified by Harley-Davidson).

Oil System

Oil Capacity:

Approx. 4 quarts (3.8 liters) with filter change (specific capacity in manual).

Oil Type Recommendation:

Harley-Davidson SYN3 Synthetic Grease or approved motorcycle-specific 20W50 engine oil.

🔧 Transmission

Standard

Transmission Type:

5-speed Cruise Drive constant mesh

Gear Ratios:

Detailed ratios for 1st through 5th gear and reverse gear (if equipped) provided in manual.

Clutch Type:

Wet, multi-plate

Primary Drive:

Enclosed, wet, multi-plate clutch; chain drive to transmission.

Final Drive:

Belt drive

Features

Transmission Fluid Type:

Harley-Davidson transmission oil or equivalent specified by manufacturer.

Transmission Fluid Capacity:

Approx. 1 quart (0.95 liters) (specific capacity in manual).

📐 Dimensions

Exterior

Length:

Approx. 99.6 inches (2530 mm)

Width:

Approx. 37.2 inches (945 mm)

Height:

Approx. 55.5 inches (1410 mm)

Wheelbase:

Approx. 63.5 inches (1612 mm)

Weights

Dry Weight:

Approx. 763 lbs (346 kg)

Gross Vehicle Weight Rating:

Typically over 1200 lbs (specific GAWR in manual).

Cargo

Saddlebag Capacity:

Integrated, lockable, large volume.

Tour Pak Capacity:

Optional, large volume, detachable/fixed with mounting hardware.

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subject to the same crash test rating systems as automobiles).

Active Features

Braking System:

Dual 32 mm, 4-piston caliper front disc brakes; single 32 mm, 4-piston caliper rear disc brake.

Tires Wheels:

Tubeless tires; front: 130/90-16, rear: 150/80-16 (tire pressure specifications in manual).

Lighting:

Halogen headlight, auxiliary passing lamps, LED tail light, turn signals.

Passive Features

Frame Construction:

Steel, cradle-type frame designed for stability and handling.

Ride Control:

Cruise control for reduced rider fatigue on long journeys.

💡 Technology Features

Infotainment

Audio System:

Factory installed AM/FM radio with cassette player (or CD player on some variations) and fairing-mounted speakers.

Cruise Control:

Electronic cruise control system for consistent speed maintenance on highways.

Driver Assistance

N/A (No electronic driver assistance features comparable to modern cars).

Connectivity

N/A (No Bluetooth or smartphone integration in this era).

Instrumentation

Gauge Cluster:

Analog speedometer, tachometer, fuel gauge, oil pressure gauge, voltmeter, and indicator lights.

🔧 Maintenance

Service Intervals

First Service:

Typically 1,000 miles (1,600 km) for initial break-in service (oil change, inspection).

Regular Maintenance:

Every 5,000 miles (8,000 km) or annually for most services (engine oil/filter, transmission fluid, belt inspection, etc.). Detailed schedule in manual.

Major Overhauls:

Specific mileage recommendations for spark plug replacement, brake fluid flush, fork oil change, etc., are provided.

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 Synthetic Grease or equivalent 20W50 API CI-4 rated motorcycle engine oil.

Transmission Oil Type:

Harley-Davidson Primary/Transmission Oil or equivalent SAE 85W-140 API GL-5 rated gear oil (specific recommendation in manual).

Brake Fluid Type:

DOT 4 compatible hydraulic brake fluid (ensure compatibility with Harley-Davidson specifications).

Fork Oil Type:

Harley-Davidson Type E or Type HD 10W fork oil (specific weight in manual).

Known Issues

Twin Cam 88 Considerations:

Potential for cam chain tensioner wear (especially early models), oil pressure issues, and primary compensator issues. Manual covers inspection and repair.

Electrical Gremlins:

Common in older motorcycles, manual provides detailed wiring diagrams and troubleshooting for electrical faults.

Suspension Wear:

Fork seals and rear shock absorbers may require service or replacement over time. Manual details service procedures.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, established in 1903, is an iconic American motorcycle manufacturer with a rich history of V-twin engines and touring motorcycles.

Model Evolution

Electra Glide Lineage:

The Electra Glide has been Harley-Davidson's premier touring platform since the late 1960s, evolving through various engine and chassis configurations.

Twin Cam 88 Introduction:

The Twin Cam 88 engine was introduced in 1999, representing a significant technological advancement over the Evolution engine, offering increased displacement and performance.

Production

Manufacturing Location:

United States (primarily York, Pennsylvania, and Milwaukee, Wisconsin for engines/components).

Model Year Significance:

2005 represents a mature iteration of the Twin Cam 88 platform before the introduction of the 6-speed transmission and larger displacement engines in subsequent years.

🏆 Awards & Recognition

Recognitions

Model Recognition:

Consistently recognized as a benchmark for long-distance touring motorcycles in its class during its production years.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for its comfort, reliability, and iconic styling.