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Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle 2015 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Electra Glide Ultra Classic Year: 2015 Product Name: Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle 2015 Factory Service Repair Workshop Manual...
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Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle 2015 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCU Electra Glide Ultra Classic
Year:
2015
Product Name:
Harley Davidson FLHTCU Electra Glide Ultra Classic Motorcycle 2015 Factory Service Repair Workshop Manual Download
Vehicle Type:
Motorcycle
Codes
Model Code:
FLHTCU
👋 Introduction
Market Position
Vehicle Segment:
Full-dress touring motorcycle, representing Harley-Davidson's premium touring offering.
Target Audience:
Long-distance touring riders, those seeking comfort, amenities, and luggage capacity for extended trips.
Competitive Analysis
Key Competitors:
Indian Roadmaster, Honda Gold Wing, BMW K1600GTL, Victory Vision Tour.
Key Features
Touring Amenities:
Large fairing with windshield, integrated saddlebags and tour-pak, comfortable seating for rider and passenger, advanced infotainment system.
Engine Type:
V-Twin, air-cooled, representing the iconic Harley-Davidson engine configuration.
Ergonomics:
Designed for long-ride comfort with a low seat height, forward footboards, and swept-back handlebars.
📋 Manual Details
Coverage Areas
General Coverage:
All repairs and servicing
Page Count
Estimated Page Count:
Extensive (exact count not specified, but typical for full factory service manuals is 500-1000+ pages)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine, fuel system, ignition system, exhaust system, lubrication system, cooling system (air-cooled)
Powertrain Systems:
Transmission, clutch, final drive, drivetrain
Chassis Systems:
Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear), swingarm
Electrical Systems:
Wiring diagrams, lighting, battery, charging system, starting system, ignition, instrumentation, audio system, accessories, security system
Bodywork And Trim:
Fairings, saddlebags, tour-pak, seats, storage compartments, fenders, decorative trim
Procedures Included
Maintenance Procedures:
Routine inspections, fluid changes (oil, brake fluid, primary chaincase lubricant), filter replacements (oil, air), spark plug replacement, clutch adjustment, brake pad replacement
Repair Procedures:
Engine disassembly and reassembly, transmission repair, brake system overhaul, suspension servicing, electrical component troubleshooting and replacement, fuel system diagnostics and repair, bodywork repair and component replacement
Troubleshooting:
Diagnostic procedures, fault code identification, symptom-based troubleshooting guides
Special Tools And Procedures:
Identification and usage of specialized tools required for specific repairs and adjustments
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Format:
Digital Download (typically PDF)
Print Quality
Image Quality:
High-resolution images and clear wiring diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Text Searchability:
Likely searchable PDF text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 103 (V-Twin)
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in x 4.375 in (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 86 hp @ 5250 rpm (estimated, actual may vary slightly by dyno)
Torque:
Approx. 104.7 lb-ft @ 3500 rpm (estimated, actual may vary slightly by dyno)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 or higher recommended
Fuel Tank Capacity:
6.0 gallons (22.7 L)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.784, 5th: 3.207, 6th: 2.790
Clutch Type:
Hydraulic, slipper clutch
Features
Primary Drive:
Chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Transmission Fluid:
Harley-Davidson Formula + (or equivalent SAE 50 motorcycle oil)
📐 Dimensions
Exterior
Length:
103.0 in (2616 mm)
Width:
39.5 in (1003 mm)
Height:
52.0 in (1321 mm)
Wheelbase:
64.5 in (1638 mm)
Ground Clearance:
5.1 in (130 mm)
Weights
Dry Weight:
838 lbs (380 kg)
Wet Weight:
Approx. 907 lbs (411 kg) (with fluids and full tank)
Gvwr:
Not specified, but typically over 1300 lbs for this class.
Cargo
Saddlebag Capacity:
Approx. 2.0 cu ft each (total 4.0 cu ft)
Tour Pak Capacity:
Approx. 2.4 cu ft
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash testing like automobiles.
Active Features
Braking System:
Linked, Brembo hydraulic disc brakes front and rear with optional ABS.
ABS:
Standard Anti-lock Braking System (ABS) on 2015 FLHTCU model.
Cruise Control:
Electronic Cruise Control
Passive Features
Lighting:
Halogen headlight, LED auxiliary passing lamps, LED taillight and brake light, front and rear turn signals.
Security:
Standard Smart Security System with proximity-based, hands-free key fob.
💡 Technology Features
Infotainment
Audio System:
Boom! Box 6.5 GT infotainment system with touchscreen, AM/FM, CB, Weather Band, SiriusXM, USB connection, and Bluetooth capability.
Navigation:
Integrated GPS navigation system with route planning and traffic information (SiriusXM subscription may be required).
Driver Assistance
Cruise Control:
Electronic cruise control for relaxed highway cruising.
ABS:
Standard Anti-lock Braking System (ABS) enhances braking stability.
Connectivity
Bluetooth:
Bluetooth connectivity for audio streaming and hands-free calling.
Usb Port:
USB port for charging and media playback.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 12 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first, for most routine services.
Engine Oil Change:
Recommended every 5,000 miles (8,000 km) or annually, check manual for specific intervals.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Synthetic) SAE 20W-50 or Harley-Davidson Genuine Motor Oil SAE 20W-50.
Primary Chaincase Lubricant:
Harley-Davidson Formula + or Harley-Davidson Genuine Motorcycle Oil SAE 20W-50.
Transmission Fluid:
Harley-Davidson Formula + or SAE 50 motorcycle oil.
Brake Fluid:
DOT 4 (refer to manual for specific recommendations).
Fork Oil:
Harley-Davidson Suspension Oil (refer to manual for specific type and quantity).
Known Issues
Twin Cam Engine:
While generally reliable, some Twin Cam engines may exhibit minor oil leaks from the crankcase seals or primary cover over time. Cam chain tensioner wear can also be a concern in earlier models, though often addressed in later iterations.
Electrical Connectors:
Corrosion or loose connections in certain electrical harnesses can occasionally lead to intermittent issues, particularly in humid or coastal environments.
Clutch Actuation:
Hydraulic clutch system requires proper fluid level and occasional bleeding for optimal feel.
📚 Vehicle History
Brand Heritage
Brand Focus:
Harley-Davidson is renowned for its cruiser and touring motorcycles, emphasizing American heritage, V-twin engines, and a lifestyle brand.
Model Evolution
Electra Glide Lineage:
The Electra Glide line has been a flagship touring model for Harley-Davidson for decades, evolving from basic touring bikes to feature-rich luxury tourers.
Ultra Classic Positioning:
The 'Ultra Classic' designation signifies the top-tier, fully-equipped touring model within the Electra Glide family, offering the most amenities and comfort.
Production
Manufacturing Location:
York, Pennsylvania, USA; Milwaukee, Wisconsin, USA (engine assembly).
🏆 Awards & Recognition
Recognitions
Touring Magazine Awards:
Harley-Davidson touring models frequently receive accolades in motorcycle touring publications for comfort, features, and long-distance capability, although specific awards for the 2015 FLHTCU may not be universally documented.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for the Electra Glide Ultra Classic due to its comfort and comprehensive feature set, reflecting its premium touring status.
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