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Harley Davidson FLHTCU Ultra Classic Electra Glide Motorcycle Complete Workshop Service Repair Manual 2011

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Ultra Classic Electra Glide Year: 2011 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Full-dresser touring motorcycle, flagship...
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Tipo: Motorcycle
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SKU: 510981
Harley Davidson FLHTCU Ultra Classic Electra Glide Motorcycle Complete Workshop Service Repair Manual 2011
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCU Ultra Classic Electra Glide
Year:
2011
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Full-dresser touring motorcycle, flagship model.
Target Audience:
Long-distance touring riders seeking comfort, amenities, and premium features.
Competitive Analysis
Primary Competitors:
Indian Roadmaster, Honda Gold Wing, BMW K 1600 GTL.
Key Features
Engine:
Large displacement V-twin for strong torque and a classic Harley-Davidson experience.
Touring Amenities:
Integrated fairing, large windscreen, saddlebags, tour-pak with passenger backrest, premium audio system, cruise control.
Comfort:
Comfortable seating for rider and passenger, adjustable rider backrest, air-adjustable rear suspension.
📋 Manual Details
Coverage Areas
General Coverage:
Complete Service and Repair
Page Count
Estimated Page Count:
Over 800 pages (typical for this model and year)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital Downloadable (likely PDF)
File Format:
PDF (Portable Document Format)
Print Quality:
High-resolution, printable pages with clear text and images.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 103 (1690cc) engine systems, including lubrication, cooling, fuel injection, ignition, and exhaust.
Transmission:
6-speed Cruise Drive transmission: disassembly, assembly, adjustments, and component specifics.
Drivetrain:
Primary drive, clutch operation, final belt drive system, and related components.
Electrical System:
Full electrical system coverage: battery, charging system, ignition, lighting, starting system, instrumentation, and accessory wiring.
Chassis Suspension:
Frame, front forks (including Showa components), rear suspension (air-adjustable shocks), and steering assembly.
Braking System:
Front and rear brake systems: hydraulic components, calipers, rotors, master cylinders, and ABS (if equipped).
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI) system, fuel pump, injectors, throttle body, and fuel tank components.
Comfort Control:
Heating, Ventilation, and Air Conditioning (HVAC) system for touring models, climate control features.
Infotainment Audio:
Audio system, navigation (if equipped), CB radio, intercom, and related electronic accessories.
Bodywork Fairings:
Fairing removal and installation, saddlebags, tour-pak, and other body panels.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures for all mileage and time intervals.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Rebuild:
Step-by-step instructions for transmission inspection, repair, and overhaul.
Electrical Troubleshooting:
Diagnostic procedures, wiring diagrams, fault code identification, and repair strategies.
Suspension Service:
Front fork oil change, seal replacement, and rear shock absorber service and adjustment.
Brake Service:
Brake fluid flush and bleed, caliper and master cylinder service, and pad replacement.
Fuel System Diagnostics:
Diagnosis and repair of fuel injection system faults, including sensor testing and calibration.
Wheel Tire Service:
Tire mounting/dismounting, wheel balancing, and bearing maintenance.
Bodywork Detailing:
Procedures for removing, installing, and repairing body panels, fairings, and luggage systems.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures including troubleshooting flowcharts, component testing, and use of diagnostic tools (e.g., Harley-Davidson Digital Technician Lite).
Rebuild Procedures:
Comprehensive engine and transmission rebuild specifications, tolerances, and assembly sequences.
Wiring Diagrams:
Detailed, high-resolution color-coded electrical wiring diagrams for all systems.
Torque Specifications:
Precise torque values for all fasteners across all major components.
Special Tools:
Identification and usage guidelines for specialized Harley-Davidson tools required for specific repair procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103™ V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Torque:
Approximately 101 ft-lbs (137 Nm) @ 3,500 RPM (rated)
Horsepower:
Not officially rated, but estimated around 75-80 HP
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (Research Octane Number)
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive®
Optional
Clutch:
Clutched: Wet, multi-plate, 10-plate diaphragm spring
Features
Final Drive:
Carbon belt, 32/46 ratio
📐 Dimensions
Exterior
Length:
103.7 inches (2634 mm)
Width:
37.6 inches (955 mm)
Height:
52.4 inches (1330 mm)
Wheelbase:
63.5 inches (1613 mm)
Weights
Dry Weight:
838 lbs (380 kg)
Gvw:
1360 lbs (617 kg)
Fuel Capacity:
6.0 gallons (22.7 L)
Cargo
Saddlebag Capacity:
Approximately 2.2 cu ft
Tour Pak Capacity:
Approximately 2.4 cu ft
🛡️ Safety Features
Ratings
ABS:
Standard Anti-lock Braking System (ABS) on both front and rear wheels.
Active Features
Braking:
Dual front disc brakes, single rear disc brake, ABS.
Lighting:
Halogen headlight, integrated front and rear lighting with turn signals.
Passive Features
Chassis Stability:
Sturdy frame construction and balanced weight distribution.
Ergonomics:
Comfortable rider positioning, large windscreen for wind deflection.
💡 Technology Features
Infotainment
Audio System:
Boom!™ Box 6.5 GT infotainment system with 6.5-inch color touchscreen, AM/FM/Weather band radio, USB port, Bluetooth, and integrated CB/Intercom.
Navigation:
Integrated GPS navigation system.
Driver Assistance
Cruise Control:
Electronic cruise control.
Connectivity
Phone Integration:
Bluetooth connectivity for hands-free phone calls and music streaming.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months.
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months thereafter.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3™ Full Synthetic (or equivalent SAE 20W-50 V-Twin specific engine oil). Capacity: 4.0 US quarts (3.8 L) with filter change.
Transmission Oil:
Harley-Davidson Syn™ 3 Full Synthetic Transmission Oil (or equivalent SAE 75W-90). Capacity: 2.7 US quarts (2.6 L).
Primary Chain Case Oil:
Harley-Davidson Syn™ 3 Full Synthetic Primary Fluid (or equivalent SAE 85W-140 gear oil). Capacity: 2.2 US quarts (2.1 L).
Brake Fluid:
DOT 4, Harley-Davidson Heavy Duty Synthetic Brake Fluid.
Fork Oil:
Harley-Davidson Type 'E' (or equivalent 10W) fork oil. Capacity: 10.7 US fl oz (317 ml) per fork leg.
Rear Suspension Oil:
N/A (Air adjustable shocks, no fluid to service).
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, primary chain tensioner (hydraulic conversion recommended).
Potential Failures:
Primary chain tensioner wear, starter issues, some electrical connectors (depending on climate).
📚 Vehicle History
Brand Heritage
Marque:
Harley-Davidson, established 1903, iconic American motorcycle manufacturer.
Model Evolution
Electra Glide Lineage:
The Electra Glide platform has been a cornerstone of Harley-Davidson's touring range since the 1960s, evolving significantly over decades to incorporate technological advancements and rider comfort features.
Ultra Classic Positioning:
The Ultra Classic represents the pinnacle of touring comfort and features within the Harley-Davidson lineup for its era.
Production
Manufacturing Location:
York, Pennsylvania, USA (primary assembly).
🏆 Awards & Recognition
Recognitions
Touring Segment:
Consistently ranked highly within the large touring motorcycle segment for its comfort and features by various motorcycle publications.
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