Target Audience:
Professional technicians and do-it-yourself mechanics
Comparison:
Offers the same information as a paper manual, but with the convenience of instant download
Delivery:
Instant download, no shipping fees, immediate access to repair information
Content Quality:
Easy-to-read text, high-quality diagrams, exploded pictures, step-by-step instructions
Engine:
Complete engine disassembly, assembly, tuning, diagnostics, internal components, cooling system, lubrication system
Transmission:
Gearbox, clutch, primary drive, final drive, maintenance, repair, troubleshooting
Electrical System:
Ignition system, lighting, charging system, starting system, wiring diagrams, ECU, sensors, diagnostics
Fuel System:
Fuel injection system, fuel pump, injectors, fuel tank, lines, diagnostics
Chassis And Suspension:
Frame, front forks, rear suspension, swingarm, wheel bearings, steering head bearings, adjustments, rebuilds
Brakes:
Front and rear brake systems, calipers, master cylinders, brake lines, hydraulic fluid, maintenance, bleeding, repair
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, controls, body panel removal and installation, cosmetic repairs
Wheels And Tires:
Wheel removal and installation, tire mounting and balancing, spoke tensioning, wheel truing
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, lubrication, adjustments, safety checks
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly And Assembly:
Detailed procedures for complete vehicle or component disassembly and reassembly
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon problems
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, dimensions
Wiring Diagrams:
Detailed electrical system wiring diagrams for accurate troubleshooting and repair.
Diagnostic Codes:
Information on diagnostic trouble codes (DTCs) and procedures for reading and clearing them.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics; covers fundamentals to complete rebuilds
Component Rebuild:
Instructions for rebuilding major components such as the engine, transmission, and front forks.
Engine Type:
Harley-Davidson Twin Cam 96B (V-Twin, 4-stroke, air-cooled)
Displacement:
1584cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Horsepower:
Typically around 70-75 HP (exact figures can vary and are often not officially published by Harley-Davidson for every model year; manual will contain precise data)
Torque:
Typically around 90-95 ft-lbs (exact figures can vary; manual will contain precise data)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Type:
Harley-Davidson Syn3 (or equivalent SAE 20W50 synthetic motorcycle oil)
Oil Capacity:
Approximately 4 quarts (3.8 liters) (check manual for exact capacity with filter change)
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Duplex chain, hydraulic tensioner
Final Drive:
Belt drive, 32/66 ratio
Clutch Type:
Clutched, wet, multi-plate
Transmission Fluid:
Formula+ (or equivalent Harley-Davidson transmission lubricant, or SAE 85W-140 gear lubricant)
Transmission Fluid Capacity:
Approximately 24 oz (0.7 L)
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first) - includes oil and filter change, primary chain tension adjustment, inspection of critical components.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months (whichever comes first) - includes oil and filter change, primary and transmission fluid checks/changes, brake inspection, clutch adjustment, etc.
Engine Oil:
SAE 20W50 (Harley-Davidson Syn3 or equivalent)
Primary Chain Case Oil:
Harley-Davidson primary chain lubricant (or SAE 85W-140 gear lubricant)
Transmission Oil:
SAE 85W-140 gear lubricant (Harley-Davidson Formula+ or equivalent)
Brake Fluid:
DOT 4 (refer to manual for specific brand recommendations and flush intervals)
Common Issues:
Potential for starter solenoid failure, primary chain tensioner wear (early models), regulator/rectifier issues (common across many Harley models of this era), oil leaks at seals (e.g., transmission main shaft seal).
Maintenance Tips:
Regularly inspect and adjust primary chain tension, monitor oil levels, and adhere to scheduled maintenance for longevity.
Brand:
Harley-Davidson is an iconic American motorcycle manufacturer with a legacy dating back to 1903.
Softail Platform:
The Softail platform, known for its hidden rear suspension, debuted in 1984, offering a rigid look with modern comfort.
Cross Bones Introduction:
The FLSTSB Softail Cross Bones was introduced for the 2008 model year, differentiating itself with a distinctive springer front end, bobbed rear fender, and a retro, military-inspired aesthetic.
Production Period:
2008-2011 (specific to the FLSTSB model designation)
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin for assembly and components)
