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Harley Davidson FLTRX Road Glide Custom 2011 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTRX Road Glide Custom Year: 2011 Product Type: Service Repair Manual Codes Oem Part Number: 99480-11 👋 Introduction Market Position Vehicle Segment: Full-size,...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLTRX Road Glide Custom
Year:
2011
Product Type:
Service Repair Manual
Codes
Oem Part Number:
99480-11
👋 Introduction
Market Position
Vehicle Segment:
Full-size, premium touring motorcycle.
Target Audience:
Long-distance touring riders, custom motorcycle enthusiasts seeking performance and style.
Competitive Analysis
Key Competitors:
Indian Roadmaster, Victory Cross Country Tour.
Key Features
Styling:
Batwing fairing, integrated hard saddlebags, low-slung profile, custom wheels.
Touring Amenities:
Large fairing for wind protection, ample storage, comfortable seating for rider and passenger.
Manual Utility
Primary Use:
Essential for owners and independent repair shops to perform maintenance, diagnostics, and repairs accurately.
Value Proposition:
Provides OEM-level technical data, saving time and money compared to dealership service.
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete engine overhaul, tuning, and diagnostics for the Twin Cam 103 powertrain.
Drivetrain Coverage:
Transmission, clutch, primary drive, and final drive system repair and maintenance.
Electrical Coverage:
Wiring diagrams, diagnostic procedures for ignition, lighting, starting, charging, and accessory systems.
Chassis Coverage:
Frame, suspension (forks and rear shocks), wheels, brakes, steering, and bodywork.
Fuel System Coverage:
Fuel injection system, fuel pump, injectors, and fuel tank servicing.
Page Count
Estimated Page Count:
Approx. 700-800 pages (typical for this model year and scope)
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed information on the Electronic Control Module (ECM), sensors, actuators, and diagnostic trouble codes (DTCs).
Suspension And Steering:
Front fork servicing (fluid changes, seal replacement), rear shock absorber adjustment and replacement, steering head bearing service.
Brake System:
Hydraulic brake system diagnostics, bleeding procedures, pad replacement, caliper service, and master cylinder overhaul.
Cooling System:
Not applicable for this air-cooled model, but the manual will cover engine temperature management and related components.
Exhaust System:
Information on exhaust components, mufflers, and emissions system.
Lighting And Accessories:
Headlight, taillight, turn signals, instrumentation, audio system, and accessory wiring.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter servicing, tire pressure checks, chain/belt adjustment (if applicable).
Troubleshooting:
Systematic diagnostic approaches for common and complex issues, including symptom analysis and resolution steps.
Major Repairs:
Engine disassembly and reassembly, transmission overhaul, clutch replacement, and suspension component rebuilds.
Component Replacement:
Detailed instructions for replacing parts such as brake pads, wheel bearings, battery, and various sensors.
Diagnostic Procedures:
Step-by-step guides for using diagnostic tools (like Harley-Davidson's Digital Technician) to identify and resolve electronic faults.
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic scheduled maintenance to full engine and transmission rebuilds.
Diagnostic Capability:
Advanced, including specific diagnostic trouble codes (DTCs), sensor data interpretation, and system testing.
Special Tools:
Lists and descriptions of specialized tools required for specific maintenance and repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick access to specific topics and procedures.
Print Quality
Print Readability:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Description:
Digital PDF format; can be printed and bound as needed.
Paper Type
Paper Recommendation:
Recommend durable, laminated paper if printing for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 103
Configuration:
45-degree V-twin, air-cooled
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.6:1
Performance
Torque Peak Rpm:
Approx. 101 ft-lbs @ 3500 RPM (Manufacturer specification may vary slightly)
Horsepower Peak Rpm:
Manufacturer does not typically publish horsepower figures for this model, but typically in the 70-80 HP range.
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
Fuel Tank Capacity:
6.0 gallons (22.7 L)
🔧 Transmission
Standard
Type:
6-Speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.949, 4th: 3.827, 5th: 3.212, 6th: 2.704
Features
Clutch Type:
Hydraulically Actuated, 9-Plate, Wet Clutch
Primary Drive:
37/32 in. (68R15) Dual-Row Timing Chain
Final Drive:
49/32 in. (70R14) Belt Drive
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant or equivalent SAE 50
📐 Dimensions
Exterior
Length:
97.4 in. (2474 mm)
Width:
38.2 in. (970 mm)
Height:
51.6 in. (1311 mm)
Seat Height:
27.3 in. (693 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
770 lbs (349 kg)
Wet Weight:
829 lbs (376 kg) (Estimated, with fluids)
Gross Vehicle Weight Rating Gvwr:
1200 lbs (544 kg)
Wheels And Tires
Front Tire Size:
130/60B19 61H
Rear Tire Size:
180/65B16 81H
Wheel Type:
Cast Aluminum
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subject to standard automotive crash test ratings.
Active Features
Braking System:
Front and Rear Disc Brakes, Dual 32mm Front Calipers, Single 32mm Rear Caliper.
ABS:
Anti-lock Braking System (ABS) is standard on this model.
Passive Features
Lighting:
Halogen headlamp, LED taillight and brake light, front and rear turn signals.
💡 Technology Features
Infotainment
Audio System:
Boom! Box 2.0 AM/FM/WB audio system with four speakers, CB/intercom functionality.
Display:
Integrated color display for audio, navigation (optional), and vehicle information.
Connectivity:
Auxiliary input for MP3 players, optional SiriusXM satellite radio.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Security:
Standard Smart Security System with proximity-based fob.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months. Includes engine oil and filter change, primary chain tension check, and inspection of various components.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months. Includes engine oil and filter change, inspection of clutch, transmission, primary drive, brakes, and chassis components.
Fork Oil Change:
Recommended every 20,000 miles (32,000 km) or as needed based on riding conditions.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Synthetic (20W50) or equivalent.
Engine Oil Capacity:
3.7 US quarts (3.5 L) with filter change.
Primary Chaincase Oil:
Harley-Davidson Formula + or equivalent SAE 50.
Primary Chaincase Oil Capacity:
2.8 US quarts (2.6 L)
Brake Fluid:
DOT 4 Synthetic Brake Fluid.
Known Issues
Cam Chain Tensioner:
Early Twin Cam engines experienced wear on the plastic cam chain tensioners; this was addressed with updated components in later models, but inspection is recommended.
Charging System:
Some owners have reported stator or regulator failures; proactive testing and potential upgrades are covered in the manual.
Fuel Line Connectors:
Potential for brittle fuel line connectors over time; manual will guide on inspection and replacement.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its cruiser and touring bikes.
Model Evolution
Road Glide Lineage:
The Road Glide platform, characterized by its frame-mounted fairing, debuted in 1998. The FLTRX Road Glide Custom variant introduced in 2010 emphasized a more customized look and feel.
Production
Manufacturing Location:
United States (various Harley-Davidson facilities)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Harley-Davidson motorcycles are consistently recognized for their craftsmanship, performance, and iconic styling within the motorcycle industry.