Systems Covered:
        
        
            Engine, Transmission, Drivetrain, Fuel System, Ignition System, Electrical System, Suspension, Brakes, Chassis, Bodywork, Controls, Maintenance, Troubleshooting, Diagnostics
        
     
    
        
            Wiring Diagrams:
        
        
            Comprehensive color-coded electrical schematics for all systems, aiding in troubleshooting and repair of electrical faults.
        
     
    
    
        
            Pages:
        
        
            Extensive (specific count not provided, but typical workshop manuals are 500+ pages)
        
     
    
    
        
            Type:
        
        
            Complete Workshop Service Repair Manual
        
     
    
        
            Manual Scope:
        
        
            Covers all aspects of service, repair, maintenance, and diagnostics for the specified model and year.
        
     
    
    
    
    
        
            Format:
        
        
            Downloadable (likely PDF)
        
     
 
    
    
    
        
            Engine:
        
        
            Twin Cam 103™ V-Twin, disassembly, assembly, inspection, and repair of all engine components including cylinders, pistons, crankshaft, camshafts, valves, and lubrication system.
        
     
    
        
            Transmission:
        
        
            6-speed Cruise Drive transmission, removal, installation, inspection, and repair of gears, bearings, shift mechanism, and clutch components.
        
     
    
        
            Drivetrain:
        
        
            Primary drive, belt drive, clutch operation, final belt drive system maintenance and adjustment.
        
     
    
        
            Fuel System:
        
        
            Electronic Sequential Port Fuel Injection (ESPFI), throttle body, fuel pump, injectors, pressure regulator, and diagnostic procedures.
        
     
    
        
            Ignition System:
        
        
            Ignition module, spark plugs, ignition coils, and troubleshooting of ignition faults.
        
     
    
        
            Electrical System:
        
        
            Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, and accessory circuits with wiring diagrams.
        
     
    
        
            Suspension:
        
        
            Front fork (telescopic) disassembly, assembly, fluid replacement, and rear shock absorber maintenance and adjustment.
        
     
    
        
            Brakes:
        
        
            Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake pads, rotors, and bleeding procedures.
        
     
    
        
            Chassis:
        
        
            Frame inspection, steering head bearing adjustment, and wheel bearing maintenance.
        
     
    
        
            Bodywork:
        
        
            Fenders, fuel tank, seat, handlebars, and trim component removal and installation.
        
     
    
        
            Controls:
        
        
            Throttle cables, clutch cable, brake levers, shifter linkage, and control lever adjustments.
        
     
    
    
        
            Maintenance:
        
        
            Scheduled maintenance, oil changes, filter replacements, lubrication, brake fluid replacement, tire pressure checks, belt tension checks.
        
     
    
        
            Repair:
        
        
            Complete disassembly and reassembly procedures for all major components, including engine rebuilds, transmission overhauls, and electrical system repairs.
        
     
    
        
            Troubleshooting:
        
        
            Step-by-step diagnostic guides for common and uncommon issues, fault code lookup, and resolution strategies.
        
     
    
        
            Installation:
        
        
            Procedures for installing genuine Harley-Davidson parts and accessories.
        
     
    
        
            Diagnostics:
        
        
            Detailed diagnostic trees, symptom-based troubleshooting, use of Harley-Davidson diagnostic tools (e.g., Digital Technician), and interpretation of diagnostic trouble codes (DTCs).
        
     
    
        
            Wheel Assembly And Alignment:
        
        
            Procedures for wheel removal, installation, tire mounting, balancing, and spoke tension adjustment (if applicable to wheel type).
        
     
    
    
        
            Depth:
        
        
            Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed torque specifications, clearances, and diagnostic procedures.
        
     
    
        
            Torque Specifications:
        
        
            Precise torque values for all fasteners, ensuring correct assembly and preventing component damage.
        
     
    
        
            Clearances And Tolerances:
        
        
            Specifications for piston-to-cylinder wall clearance, ring end gap, valve lash (if applicable to engine design), bearing clearances, and more.
        
     
 
    
    
    
        
            Engine Type:
        
        
            Air-cooled, Twin Cam 103 V-Twin
        
     
    
        
            Displacement:
        
        
            1690 cc (103 cubic inches)
        
     
    
        
            Bore X Stroke:
        
        
            3.875 in. x 4.38 in. (98.4 mm x 111.1 mm)
        
     
    
    
        
            Valve Train:
        
        
            Pushrod actuated, overhead valves with two valves per cylinder
        
     
    
        
            Cooling System:
        
        
            Air-cooled
        
     
    
        
            Engine Oil Type Specification:
        
        
            Meets Harley-Davidson Engine Oil Specification: H-D 360 SAE 20W-50, or Harley-Davidson Genuine V-Twin Synthetic SAE 20W-50.
        
     
    
    
        
            Torque:
        
        
            Approximately 98 ft-lbs @ 3,500 RPM (manufacturer data may vary)
        
     
    
        
            Horsepower:
        
        
            Not officially published by Harley-Davidson, typically estimated around 70-80 HP at the crankshaft.
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Sequential Port Fuel Injection (ESPFI)
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline, minimum 91 octane
        
     
    
        
            Fuel Capacity:
        
        
            5.0 gal (18.9 L)
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Every 5,000 miles (8,000 km) or 12 months, whichever comes first. Refer to the specific manual for detailed procedures and oil specifications.
        
     
    
        
            Primary Chain Tension:
        
        
            Check and adjust every 10,000 miles (16,000 km).
        
     
    
        
            Spark Plug Replacement:
        
        
            Typically recommended every 10,000-20,000 miles (16,000-32,000 km), depending on usage and spark plug type.
        
     
    
    
        
            Engine Oil:
        
        
            Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent meeting Harley-Davidson specification).
        
     
    
        
            Primary Chain Case Oil:
        
        
            Harley-Davidson Genuine Primary Chain Case Oil or Harley-Davidson Syn3 Full Synthetic Transmission, Primary Drive, and Engine Oil.
        
     
    
        
            Transmission Fluid:
        
        
            Harley-Davidson Genuine Formula + Transmission, Primary Drive, and Engine Oil (or equivalent meeting Harley-Davidson specification).
        
     
    
    
        
            Fork Oil:
        
        
            Refer to manual for specific type and viscosity (e.g., Harley-Davidson Spectro Big Twin Fork Oil).
        
     
    
    
        
            Common Issues:
        
        
            Some owners report potential issues with clutch slave cylinder leaks, charging system components (stator/regulator), and occasional oil leaks from the primary or transmission seals. Proper maintenance as outlined in the manual is key to mitigating these.
        
     
    
    
        
            Engine Oil Capacity:
        
        
            Approximately 4.0 US quarts (3.8 L) with filter change.
        
     
    
        
            Primary Chain Case Capacity:
        
        
            Approximately 1.0 US quart (0.95 L).
        
     
    
        
            Transmission Capacity:
        
        
            Approximately 2.8 US pints (1.3 L).