Vehicle Segment:
Cruiser motorcycle, specifically a modern classic offering a blend of retro styling and contemporary performance.
Target Demographic:
Riders seeking a stylish, comfortable cruiser with a classic Harley-Davidson feel, suitable for urban commuting and weekend rides.
Key Competitors:
Other mid-size V-twin cruisers from brands like Indian (Scout), Triumph (Bonneville), and Japanese manufacturers (e.g., Honda Shadow, Yamaha Bolt).
Design Philosophy:
Emphasizes iconic Harley-Davidson styling with a focus on customization, a comfortable riding posture, and a torquey V-twin engine.
Product Offering Value:
Provides essential technical data and procedures for owners and technicians to maintain, diagnose, and repair the Harley-Davidson XL1200C, ensuring longevity and optimal performance.
Primary Coverage:
Workshop Service and Repair
Additional Coverage:
Parts Catalog, Electrical Diagnostic Manual, Owner's Manual
Estimated Pages:
Likely extensive, spanning multiple volumes or sections for comprehensive coverage (specific count not provided, but typical for a full workshop manual).
Manual Format Type:
Comprehensive Workshop Service Repair Manual
Digital Format:
Likely PDF or similar digital format for ease of access and searchability.
Engine Systems:
Engine assembly, disassembly, lubrication, cooling, fuel delivery (EFI), ignition, exhaust, engine tuning, top-end overhaul, bottom-end overhaul.
Transmission Systems:
Clutch, primary drive, gearbox, shifting mechanism, lubrication, maintenance, and repair procedures.
Chassis Systems:
Frame, suspension (front fork, rear shocks), steering, wheels, tires, braking system (front and rear calipers, master cylinders, lines), final drive (belt drive).
Electrical Systems:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), ignition system, lighting, starter motor, instrumentation, diagnostics, ECM (Engine Control Module).
Bodywork And Trim:
Fuel tank, fenders, seat, handlebars, controls, mirrors, lighting assemblies, trim pieces.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain/belt adjustment, brake fluid checks, tire pressure checks, battery maintenance, general inspection.
Troubleshooting:
Systematic diagnosis of common and uncommon problems, fault code interpretation, diagnostic flowcharts.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and replacement for all major systems.
Diagnostic Procedures:
Specific procedures for diagnosing electrical and mechanical issues, including use of diagnostic tools.
Depth Of Coverage:
Comprehensive: Covers everything from basic owner maintenance to complete engine and transmission rebuilds, electrical system troubleshooting, and component-level repairs.
Diagnostic Detail:
Advanced: Includes detailed electrical schematics, component testing procedures, and troubleshooting guides for the Electronic Control Module (ECM).
Special Tools:
Lists and descriptions of required special tools for specific repair and maintenance procedures.
Digital File Type:
PDF (Portable Document Format) is most common, allowing for searchability and platform compatibility.
Image Resolution:
High-resolution for clear diagrams, schematics, and photographs.
Physical Manual Binding:
If printed: Spiral-bound or perfect-bound for durability and lay-flat usability in a workshop environment.
Physical Manual Paper:
If printed: Heavy-duty, gloss or semi-gloss paper to withstand workshop conditions and facilitate clear viewing of diagrams.
Engine Type:
Air-cooled, 4-stroke, 45-degree V-twin
Displacement:
1202 cc (73.3 cubic inches)
Bore X Stroke:
3.496 in x 3.811 in (88.8 mm x 96.8 mm)
Valve Train:
Overhead Valves (OHV), 2 valves per cylinder (pushrod actuated)
Peak Torque:
Approx. 71 lb-ft @ 3500 RPM (specific to model year, often slightly higher for 2014+ models)
Horsepower:
Approx. 67 HP @ 5750 RPM (specific to model year)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (octane rating may vary by region and specific recommendations).
Oil Type:
Harley-Davidson 20W-50 SYN3 (Full Synthetic) or equivalent motorcycle-specific oil meeting Harley-Davidson specifications.
Oil Capacity:
Approximately 3.0 quarts (2.8 liters) with filter change.
Transmission Type:
5-speed constant mesh
Clutch Type:
Clutch wet, multi-plate
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt, 32/65 ratio
Gear Ratios:
1st: 9.315, 2nd: 6.651, 3rd: 4.948, 4th: 3.811, 5th: 3.150 (typical for 5-speed)
Transmission Oil:
Harley-Davidson FORMULA+ (or equivalent HD-approved transmission lubricant).
Transmission Oil Capacity:
Approximately 1.0 quart (0.95 liters) for transmission and primary drive.
Length:
Approx. 90.4 inches (2296 mm)
Width:
Approx. 33.3 inches (846 mm)
Height:
Approx. 47.4 inches (1204 mm)
Wheelbase:
Approx. 60.0 inches (1524 mm)
Ground Clearance:
Approx. 4.3 inches (109 mm)
Dry Weight:
Approx. 547 lbs (248 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 960 lbs (435 kg)
Fuel Capacity:
3.3 US gallons (12.5 liters)
Crash Safety Certification:
Motorcycles are not typically subject to automotive crash test ratings (e.g., NHTSA, Euro NCAP) in the same way as cars. Safety relies on rider skill and adherence to road regulations.
Braking System:
Dual-channel ABS (Anti-lock Braking System) typically optional or standard depending on market and specific configuration for these years.
Lighting:
Halogen headlight, LED tail light, incandescent turn signals. Reflectors for enhanced visibility.
Frame Construction:
Mild steel, tubular, cradle frame designed for stability and rider feedback.
Handlebars:
Cruiser-style handlebars promoting an upright and relaxed riding position, enhancing rider control.
Instrumentation:
Analog speedometer with integrated LCD display showing tachometer, gear indicator, fuel level, odometer, trip meter, clock, and diagnostic codes.
ABS:
Anti-lock Braking System (ABS) is available, enhancing braking control and safety.
Diagnostic Ports:
Diagnostic connectors for service tools and code readers to access ECM data and troubleshoot issues.
Initial Service:
Typically at 1,000 miles (1,600 km) for break-in service (oil change, filter change, inspection).
Regular Maintenance:
10,000-mile (16,000 km) intervals for major services, including spark plug replacement, belt inspection/adjustment, brake fluid flush, and more. Smaller checks at 5,000-mile (8,000 km) intervals.
Engine Oil Viscosity:
20W-50 (SYN3 recommended).
Brake Fluid:
DOT 4 (refer to manual for specific Harley-Davidson DOT 4 specification).
Primary Chain Case Oil:
Harley-Davidson FORMULA+.
Common Wear Items:
Clutch friction plates, brake pads, tires, belt drive components, wheel bearings.
Electrical Component Health:
The 2014+ models have an improved electrical system, but voltage regulator and battery health remain critical. Refer to diagnostic procedures for issues.
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and strong rider community.
Sportster Lineage:
The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running models. The XL1200C Custom evolved from earlier Sportster models, adopting modern fuel injection and updated styling.
2014 Updates:
The 2014 model year saw significant updates to the Sportster line, including a new electrical system, improved suspension, and revised ergonomics. This manual covers these updated platforms.
Manufacturing Location:
Primarily manufactured at Harley-Davidson's facilities in York, Pennsylvania, and Kansas City, Missouri, USA.
