Target Audience:
Harley-Davidson owners, independent repair shops, and DIY mechanics looking for detailed service and repair information.
Value Proposition:
Provides a cost-effective alternative to dealership service, empowering owners with the knowledge to maintain and repair their motorcycles.
Illustrative Content:
Features over 1200 pages of detailed illustrations, diagrams, and step-by-step instructions.
Diagnostic Capabilities:
Includes dedicated sections for electrical diagnostics and troubleshooting.
Completeness:
Covers a wide range of systems and procedures from basic maintenance to complex repairs.
Engine Systems:
Engine Removal/Installation, Fuel and Oil System, Air Cleaner System, Exhaust System, Engine Mount System, Engine Storage System, Lubrication System, Rocker Arm & Pushrods, Cylinder & Cylinder Head, Flywheel & Connecting Rods, Piston & Crankcase, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control, Main Drive Gear and Bearing, Engine Breather Operation
Drivetrain Systems:
Primary Chaincase, Clutch System, Transmission System, Drive Belt & Sprockets, Shifter Linkage
Chassis Systems:
Tire & Wheel System, Front & Rear Wheel, Wheel Bearings, Brake System, Brake Master Cylinder, Brake Caliper & Bleeding, Steering System, Front & Rear Fork, Air Suspension, Shock Absorber, Handlebar & Clutch Cable, Footboard & Footrest, Jiffy Stand System
Electrical Systems:
Electrical Diagnostics (DTC), Lighting System, Battery System, Charging System, Starting System, Electrical System, Ignition/Light Key Switch, Vehicle Speed Sensor (VSS), Gauges and Instruments, Advanced Audio System, Main Wiring Harness, Interconnect Harness, H-DSSS Actuation System, Connector Repair System, ABS Module System, Connector Location, Wheel Speed Sensors, System Fuses and Relays, Auxiliary Lamps and Brackets
Body And Accessories:
Saddlebags System, Tour-Pak Service, Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Glove Box Door & Hinge, Mirror and Seat System
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication, Tire Care, Brake Adjustments, Suspension Checks
Repair:
Component Disassembly and Reassembly, Engine Rebuild, Transmission Overhaul, Brake System Overhaul, Electrical Component Replacement, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTC) Interpretation, Electrical System Diagnostics, EFI System Analysis
Technical Data:
Tightening Torques, Specifications, Special Service Tools
Depth:
Comprehensive factory-level detail suitable for both DIY enthusiasts and professional mechanics.
Detail Level:
Step-by-step instructions with detailed illustrations and diagrams.
Displacement:
1584 cc (96 cubic inches)
Valve Configuration:
Pushrod actuated overhead valves
Cooling System:
Air-cooled
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Displacement:
1690 cc (103 cubic inches)
Cooling System:
Air-cooled
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Power Output 1584Cc Approx:
65-70 HP (Varies by year and configuration)
Torque Output 1584Cc Approx:
90-95 lb-ft @ 3500 RPM (Varies by year and configuration)
Power Output 1690Cc Approx:
70-75 HP (Varies by year and configuration)
Torque Output 1690Cc Approx:
98-105 lb-ft @ 3500 RPM (Varies by year and configuration)
Initial Service:
1,000 miles (1600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Engine Oil Type:
Harley-Davidson Genuine SYN3 (Full Synthetic) or equivalent SAE 20W50 motorcycle oil meeting Harley-Davidson specifications.
Transmission Oil Type:
Harley-Davidson Genuine Formula + Transmission Lubricant or equivalent.
Primary Chain Case Oil Type:
Harley-Davidson Genuine Formula + Transmission Lubricant or equivalent.
Brake Fluid Type:
DOT 4 (for ABS and non-ABS systems, check specific model requirements)
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) experienced wear on cam chain tensioners. Later models (like these) utilize hydraulic tensioners which are generally more robust, but inspection is still recommended per service intervals.
Charging System:
Potential for stator or voltage regulator failure over time, particularly with heavy electrical accessory use. Diagnostic procedures in the manual are crucial.
Manufacturer:
Harley-Davidson Motor Company, founded 1903
Road King Lineage:
The Road King line, introduced in 1994, is a retro-styled cruiser with touring capabilities, embodying the classic Harley-Davidson aesthetic. The 'Classic' designation typically denotes features like wire-spoke wheels and wider whitewall tires.
Manufacturing Location:
USA (York, Pennsylvania and Kansas City, Missouri)