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Harley Davidson Shovelhead FLH 1980 Service Repair Manual

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The 1980 FLH Shovelhead represents a significant chapter in American motorcycle history, embodying the raw power and classic styling that defines the brand. As a touring motorcycle equipped with the...
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Tipo: Motorcycle
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SKU: 62800
Harley Davidson Shovelhead FLH 1980 Service Repair ManualHarley Davidson Shovelhead FLH 1980 Service Repair ManualHarley Davidson Shovelhead FLH 1980 Service Repair ManualHarley Davidson Shovelhead FLH 1980 Service Repair Manual
The 1980 FLH Shovelhead represents a significant chapter in American motorcycle history, embodying the raw power and classic styling that defines the brand. As a touring motorcycle equipped with the iconic Shovelhead V-Twin engine, this model was engineered for long-distance journeys, offering a distinctive riding experience. Its robust construction and the legendary rumble of its air-cooled, 45-degree V-twin engine have made it a sought-after machine for enthusiasts and collectors alike. The FLH designation signifies a touring variant, built upon a lineage that stretches back through a rich heritage, making the 1980 model a testament to enduring design and performance. This comprehensive service and repair manual provides in-depth guidance for the 1980 FLH Shovelhead, covering all styles and encompassing hundreds of pages of detailed information. It serves as an essential resource for owners and independent repair shops, offering a cost-effective alternative for maintenance and repairs. The manual details every aspect of the motorcycle, from complete engine disassembly and electrical system troubleshooting to drivetrain maintenance, suspension adjustments, and brake system service. With step-by-step instructions, diagnostic procedures, and hundreds of illustrations, this manual empowers users to effectively maintain, repair, and understand their FLH Shovelhead, ensuring its continued performance and reliability.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLH Shovelhead
Year:
1980
Model Code:
FLH
Engine Type:
Shovelhead V-Twin
Chassis Type:
Touring Motorcycle
Codes
Vin Code Engine:
1980 models generally start with 9F
👋 Introduction
Market Position
Target Audience:
Harley-Davidson FLH Shovelhead owners and independent repair shops
Competitive Analysis
Value Proposition:
Cost-effective alternative to official dealerships for maintenance and repairs, comprehensive DIY resource
Key Features
Convenience:
Instant PDF download, no shipping costs or waiting time
Completeness:
Official factory data, covering all aspects of the 1980 FLH Shovelhead
📋 Manual Details
Coverage Areas
All Styles Covered:
True
Page Count
Estimated Page Count:
Hundreds
Manual Type
Type:
Official Factory Service & Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Downloadable
📖 Manual Coverage
Systems Covered
Engine Service:
Complete disassembly and reassembly, component diagnostics, internal adjustments
Electrical System:
Wiring diagrams, troubleshooting, component testing, ignition system, lighting
Fuel System:
Carburetor service and adjustment, fuel lines, fuel pump (if applicable)
Drivetrain:
Clutch operation and service, primary drive maintenance, transmission overhaul and repair
Suspension Steering:
Front fork service, rear shock absorber replacement, steering head bearing adjustment
Brakes:
Brake system inspection, service, and component replacement (hydraulic or mechanical)
Exhaust Systems:
Exhaust pipe and muffler inspection and service
Kickstarter:
Kickstarter mechanism service and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements
Tune Up:
Ignition timing, carburetor adjustments, spark plug service
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding
Repair:
Step-by-step instructions for component repair and replacement
Disassembly Reassembly:
Complete guide to taking apart and putting back together all major vehicle systems
Technical Depth
Depth Of Information:
Comprehensive, from basic maintenance to complete engine rebuilds
Illustration Quality:
Hundreds of photos and illustrations, detailed drawings, enlarged insets
Guidance Level:
Suitable for DIY enthusiasts and experienced mechanics alike
Navigability:
Numbered instructions, bold figure numbers, numbered table of contents, index
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable without restriction, entire manual or specific pages
Binding Type
Binding Style:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
Air-cooled, 45-degree V-twin
Displacement:
73.7 ci (1207 cc)
Bore X Stroke:
3.4375 in x 4.25 in (87.3 mm x 108 mm)
Compression Ratio:
Approximately 8.0:1 (varies slightly)
Performance
Horsepower Estimate:
60-70 HP (approximate, varies with tuning)
Torque Estimate:
70-80 lb-ft (approximate, varies with tuning)
Fuel System
Carburetor Type:
Keihin Butterfly (e.g., CV or Linkert, depending on specific build)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot-shift, hand-clutch
Optional
Optional Transmission:
N/A for 1980 FLH model
Features
Clutch Type:
Wet multi-plate, diaphragm spring
📐 Dimensions
Exterior
Wheelbase:
Approx. 63.5 inches (1613 mm)
Weights
Dry Weight:
Approx. 650-700 lbs (295-318 kg)
Gross Vehicle Weight Rating:
Approx. 1000 lbs (454 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety standards of the era)
Active Features
Braking System:
Front disc brake, rear drum brake (typical for 1980 FLH)
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Classic motorcycle design predates modern infotainment)
Driver Assistance
Driver Assistance:
N/A (Classic motorcycle design predates modern driver assistance systems)
Connectivity
Connectivity Options:
N/A (Classic motorcycle design predates modern connectivity)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles (refer to manual for exact specifications)
Primary Chain Adjustment:
As needed, typically every 5,000-10,000 miles
Tune Up Interval:
Recommended annually or every 5,000 miles
Fluid Specifications
Engine Oil Type:
Viscosity: 20W50 (e.g., Harley-Davidson Classic V-Twin, Mobil 1 V-Twin)
Engine Oil Capacity:
Approx. 3 quarts (2.8 liters)
Primary Chain Case Oil:
Harley-Davidson Primary Chain Lubricant or equivalent 20W50 motor oil
Transmission Oil:
Harley-Davidson Transmission Oil or GL-4 85W-140 gear oil
Known Issues
Shovelhead Characteristics:
Known for oil leaks, valve train noise, and potential for overheating if not properly maintained. Carburetor tuning can be finicky.
Electrical Quirks:
Older electrical systems can be prone to intermittent issues, particularly with wiring insulation and grounding.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Harley-Davidson, a legendary American motorcycle manufacturer with a long history of innovation and iconic designs.
Model Evolution
Shovelhead Era:
The Shovelhead engine replaced the Panhead and was produced from 1966 to 1984, marking a significant period in Harley-Davidson's history.
Flh Designation:
FLH signifies the large touring frame variant with a 74 cubic inch (1.2L) engine, a staple for long-distance riding.
Production
Production Period:
The Shovelhead engine was produced from 1966 to 1984. The 1980 model year falls within this significant production run.
🏆 Awards & Recognition
Recognitions
Iconic Status:
The Shovelhead era is considered a golden age for Harley-Davidson, with models like the FLH being highly sought after by collectors and riders.
Ratings
Rider Reviews:
Praised for its raw power, authentic V-twin rumble, and classic styling.
Certifications
Manual Quality:
Professional quality, in-depth service and repair manual
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